
Apprentice fucks up tight tolerance inexplicably
Basically I fucked up my tolerance doing everything right, at least to my knowledge the machine was cutting exactly what I put on, final cut fucked it 0.1mm undersize. Told my foreman and my coworkers they obviously didn't believe me 2nd year apprentice fucks up a size and can't admit what he did wrong.
Hopefully you'll help me figure out why, 38mm diameter shaft +0.00, -0.02mm, and I took 3 same size finishing cuts (0.5mm rad) with a dial indicator on the cross slide held square, using tnmg0408 semi finishing grade, at roughly 0.21mm feed. First 2 cuts cutting spot on and obviously last cut it cut undersize by 0.1, I was watching the dial on the final cut and It did not pull in. I just don't know what happened, well at least I didn't scrap a 2 ton shaft that cost 10s of thousands of dollars.
Just to remove some confusion I did have the tailstock in just not in this photo, and I was turning the longest diameter.