Why does polypropylene get such a bad rep for outdoor use?
My experience says otherwise. I'm just tired of everyone hyping ACP and metal when pp is literally everywhere and super tough. Let me rant: I built a small greenhouse frame using recycled polypropylene pipes so far three years outside in the UV and only slight fading, no cracking. Meanwhile my neighbour's expensive Aluminium frame corroded at the joints. Use carbon black filled PP for UV resistance! Also made a folding camp table from PP sheets – light and doesn’t soak up water! But my biggest PP win; I used 3D printed PP parts replacement for broken foot braces on a kayak (the project required use of a different nozzle). Also managed to source a roll of PP welding rod from ali baba repair of a cracked water tank was a success. Everyone who works with it complains it does not stick well to much of anything, but a hot air gun and roller with PP filler goes wonderfully together! However, I have some serious peeves:
- PP hinges fatigue too quickly; added a metal pin and that’s solved
- How does one paint PP effectively? I have tried flame treatment followed by enameled finishes still chips off.
- Can one injection mold PP at home? Thought I have seen DIY pellet extruders, dealing with shrinkage would be problematic I feel.
- For structural loads, with glass fiber additive, does it really double the strain before failure? I have not seen any hard data. What I ask of incredibly experienced makers is what is your preferred way of bonding pp to metal? I have only tried acrylic tape and mechanical fasteners. Anyone who's tried PP fabric for a portable rainwater catchment? Share your creative usage and let’s get to the bottom of this adhesion issue!