Pallet Rescue for Flow Racking
Hello EHS family,
I am reaching out for some help on the best way to rescue pallets stuck in our warehouse flow racking. This usually is caused by the cheap pallets our vendors are allowed to use with no pushback from product management. I have already exhausted the route of more robust pallets while getting nowhere so please do not recommend that as it will not happen.
Our flow racks are the track variety (not roller bars) and pallets consistently break from forklift abuse or just due to the weight of the material on the pallets. It is mainly rolls of a plastic film we use for our product that weighs anywhere from 1700-2500 lbs depending on the thickness of material.
Once a pallet breaks, the pallet gets hung up in the flow racking requiring rescue from our maintenance team. Due to the configuration of racking there are no ideal tie off spots and it is the biggest risk we currently have in our plant.
TIA for any comments or solutions!