BLDC with encoder vs. Servo: Which is best for a silent, 45kg sliding door with soft-start requirements?
I’m designing an automated sliding door system for a small lab. The requirements are a quiet operation (under 40 dB), smooth acceleration and deceleration, a door weight of about 45 kg, a travel distance of 1.2 m, and reliable soft-start and soft-stop control. I’ve tested a brushed DC motor, but it is too noisy. A stepper motor gives jerky motion at low speeds, and a cheap BLDC motor produces inconsistent torque at startup.
I’m now considering either a BLDC motor with encoder feedback or a servo motor system. My main concern is achieving smooth motion without overshoot, vibration, or instability.