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The wind noise from my roof cargo rack was pretty bad. I decided to add some sound dampening material to the MySky panels, while also epoxy potting in some threaded inserts for mounting accessories.
I bought a spare set of panels so that I could experiment. Note that these panels were not designed to be load bearing and that anything stored up there could potentially become a dangerous projectile in the event of a serious accident. I wont be putting anything too heavy up there.
I'm quite happy with how it turned out. I installed headliner over the sound dampening material. Gives it a nice finish. I'll try to record some videos of the wind noise at 70mph with the old and new panels. Now that I have an extra set of fasteners maybe I'll make a transparent set of panels.
- McMaster-Carr 8662K32 1.5" x 3/8" delrin plastic rails.
- McMaster-Carr 94459A793 M5 heat-set threaded insert potted in place with epoxy
- JB Weld Original epoxy filling entire panel, 0.5" diameter around each insert
- SGM Blue 2in1 200 mil (6mm) sound deadening secured in place using 3M headliner adhesive. (jury is still out on whether this is the best option, first time using it).
- Black Headliner Fabric, Mesh Type, Foam Backed, 3mm