u/Xeno-Grinder

▲ 2 r/Delica

L300 4D56 – New primer and genuine Mitsubishi fuel filter, but still leaking at the seal

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Hey everyone,

I replaced the fuel primer with a brand-new one and installed a new genuine Mitsubishi fuel filter. The filter has one rubber gasket, and the underside of the new primer appears to be bare metal.

When I bleed and prime the system, the primer gets firm, but if I keep pumping, a small amount of diesel starts coming out around the joint between the primer and filter. It's not enough to drip, but obviously it shouldn't be leaking.

When I first started the van, it idled fine. However, when I used the throttle lock to hold the revs around 1,200 RPM, the engine started surging up and down on its own roughly every 7 seconds.

I'm wondering if the leaking seal is allowing air into the fuel system and causing the surging, or if something else could be going on.

Has anyone run into this issue? Does the primer-to-filter joint require a separate seal, or should the rubber gasket on the filter alone be enough? I'm trying to figure out whether I have the wrong filter, a faulty new primer, or a sealing issue. The filter seems to be the right size and fit. Screwed on no problem aswell. What am i missing here?

Any advice from someone familiar with the L300 fuel system would be appreciated. Thanks!

Edit: is it possible to buy just the filter rubber seals seperatly?

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u/Xeno-Grinder — 5 days ago
▲ 8 r/Delica

Water sensor for fuel filter oopsie

Well, I broke something while changing my fuel primer 😂

Working on my L300, trying to replace the hand primer on the fuel filter, and managed to break a wire on the water-in-fuel sensor right at the plastic connector. 🤦‍♂️

All I wanted to do was change the damn primer, and now the van has claimed another victim.

Has anyone repaired one of these before? Since the wire broke right at the plastic, is it possible to repair the connector, or am I looking at replacing the entire water sensor? Is there a way to solder or splice it, or is there just not enough wire left to work with?

Any advice appreciated. Trying to fix one problem without unlocking three more side quests. 😂

u/Xeno-Grinder — 7 days ago
▲ 7 r/Delica

Cold-weather starting on 4D56 Turbo Diesel

Hey everyone, wondering what other L300 owners are doing for cold-weather starts. Mine struggles around 10°C to -15°C (5°F) and colder.. it starts, sputters for a few seconds, then dies. Glow plugs and batteries are both new, so I’m starting to suspect a fuel pump/injector issue.

Has anyone installed a block heater, coolant hose heater, hydronic heater (Webasto/Espar), oil pan heater, or anything similar on their 4D56 turbo diesel?

Looking for any recommendations or other tricks to help with cold starts. Thanks!

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u/Xeno-Grinder — 15 days ago