Overmolded Thermoplastics & Adhesion Expectations
Please help me settle a "debate" I have with some coworkers.
We produce a part from polyimide that we have overmolded with a polyphenylene ether/polystyrene blend. The polyimide part has a hole in the overmold area for mechanical attachment. This assembly has to be air-tight, so an extra liquid adhesive is applied and cured at the interface.
Some of my peers think the overmold should adhere to the polyimide, and I am trying to explain that is not how it works. My experience is theremoplastics require significant time at temperature to develop an adhesive bond to the substrate. At less than ten seconds, the overmolding process is not capable of producing a bond between the thermoplastic and the polyimide. If it did, the thermoplastic would also stick to the mold itself.
I'm struggling get this through to everyone. Is there a better way to explain this? Or, am I off base and need to be corrected?