u/Bobk97

▲ 2 r/refrigeration+1 crossposts

How can I validate a P&ID for an R717 pumped-overfeed evaporator valve station for a graduation thesis?

Hi everyone on reddit!,

First of all I am fairly new to industrial refrigeration systems, I am doing a engineering study.

I am working on a graduation thesis in industrial refrigeration. The project is about a standardized evaporator valve station for an ammonia system. The system is based on R717 pumped-overfeed evaporators with hot-gas defrost.

The valve station is divided into four functional sections:

  • Liquid Feed
  • Wet Return
  • Hot Gas Defrost
  • Defrost Drain

The goal is not to certify a real installation, but to prove in my thesis that the proposed P&ID is functionally plausible and can operate in different modes, such as:

  • normal cooling
  • part-load operation
  • pump-down / isolation before defrost
  • hot-gas defrost
  • defrost drain / pressure equalisation
  • return to cooling

I am struggling with how to prove this properly to my tutor. I can make calculations for mass flow, pressure drop and Kv values, and I can compare component sizing with Danfoss Coolselector². I can also make an operating-mode matrix that shows which valves are open or closed in each mode.

However, I do not have a real installation available for live testing, and even then there are no inline flow meters in the system.

My question is:

What would be a technically acceptable way to validate this kind of P&ID for a graduation thesis?

I am especially interested in how engineers normally prove that a valve arrangement is functionally correct before it is built or commissioned.

Any help would be greatly appriciated!

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u/Bobk97 — 1 day ago