r/refrigeration

▲ 2 r/refrigeration+1 crossposts

How can I validate a P&ID for an R717 pumped-overfeed evaporator valve station for a graduation thesis?

Hi everyone on reddit!,

First of all I am fairly new to industrial refrigeration systems, I am doing a engineering study.

I am working on a graduation thesis in industrial refrigeration. The project is about a standardized evaporator valve station for an ammonia system. The system is based on R717 pumped-overfeed evaporators with hot-gas defrost.

The valve station is divided into four functional sections:

  • Liquid Feed
  • Wet Return
  • Hot Gas Defrost
  • Defrost Drain

The goal is not to certify a real installation, but to prove in my thesis that the proposed P&ID is functionally plausible and can operate in different modes, such as:

  • normal cooling
  • part-load operation
  • pump-down / isolation before defrost
  • hot-gas defrost
  • defrost drain / pressure equalisation
  • return to cooling

I am struggling with how to prove this properly to my tutor. I can make calculations for mass flow, pressure drop and Kv values, and I can compare component sizing with Danfoss Coolselector². I can also make an operating-mode matrix that shows which valves are open or closed in each mode.

However, I do not have a real installation available for live testing, and even then there are no inline flow meters in the system.

My question is:

What would be a technically acceptable way to validate this kind of P&ID for a graduation thesis?

I am especially interested in how engineers normally prove that a valve arrangement is functionally correct before it is built or commissioned.

Any help would be greatly appriciated!

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u/Bobk97 — 1 day ago

Taylor Ice Cream Issue (Help)

The sound in the video has started as we pulled the machine out for the first time this season. Happens on both rinse and freeze modes, only on the right side.

Left side operates as it should. Any help would be great!

Thank you

u/theenorc — 1 day ago

Should I take a job in the IUOE?

I’m getting sick and tired of where I currently work. I applied to a bunch of places and I got a call back from a place with an open spot just going facilities and they’re under the IUOE. Just wondering if anyone had any experience with the operating engineers.

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u/skm_45 — 2 days ago

Lowboy is not hitting temp. Should I mess with this knob or just call a tech?

The health inspector noted it sitting around 50°, other than that knob there is no other dial or display on the unit and I'm afraid of messing it up.

u/DizzyCrabb — 3 days ago

Manitowoc

Got a call yesterday, ice machine isn’t working. Show up and it’s dropping real thin ice , water is flowing over the grill but as I’m watching the water slows then stops, no water in the tray, I add some water in a cup and pour it in, water starts flowing. So I think, it’s either the water pump or the sensor that reports water depth in the water collection tray has gone bad. Check sensor it’s almost brand new (machine is manufactured in 2024) I clean what I can. I unplug machine and power the pump itself with 115, pump works and pushes water. I run diagnostics on the machines computer T1-T4 (thermostatic sensors) that are all running as they should be.

Replug in , wait a few minutes, ice harvests 3 or 4 times , the 4 time ice was real thin looking , the last harvest #5 the ice didnt drop . Let me know what yall think .

TLDR; inconsistent ice harvesting

u/InevitableNo3513 — 3 days ago

SPLIT-PAK

Has anyone worked on Master-bilt SPLIT-PAK units before that are for both walk in coolers and freezers they share the condenser coil into two different circuits.
I’ve been working on several of them recently for McDonald’s and have been told by my boss and several of my coworkers that for the walk in freezers that use EEV’s you shouldn’t clear the sight glass
I’ve also noticed that they don’t have receivers on them from factory
Also I’ve noticed that if you slightly over or undercharge the system it will not act right and the EEV won’t know what’s going on and keep opening and closing it’s self constantly
Could someone explain in more detail as to why it doesn’t have a receiver? Or why it’s designed that way?
I would assume it’s because the EEV basically it’s acting like a receiver in some sort of way backing up refrigerant when needed and allowing more in based on the superheat which could be the reason the sight glass isn’t fully cleared or having problems when over or undercharged

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u/AAMC_41 — 2 days ago

2nd year electrician to refrigeration

Hey guys i just became a 2nd year electrician here in Calgary. I’m currently still working as an electrician apprentice and have been thinking a lot about switching into refrigeration/HVAC. I somewhat enjoy electrical work, but refrigeration seems interesting because it combines electrical, mechanical, and troubleshooting work all together

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u/Relevant-Guidance-51 — 3 days ago

Why do they do this to us!?

As an installer, there is nothing more infuriating.

Do the manufacturers even consider the install process?

What do they really think we intend to do with this?

Ended up sweating it off and fighting for a while to sweat a fitting back on, while sweating about burning all the cables and fins....

And what fucking idiot decided that 'Hey instead of leaving out pinched off stubs to easily tie into, let's make it short, add a short radius street 90, burn it in with hard solder, then cap it off with soft solder.'

You absolute dumb fuck.

Do better hussmann.

u/UnMeaningnessName — 4 days ago

Kosmos Kegerator

Any have issues with the kegerator not restarting after the run phase. I replaced the compressor because it over heated. When I plug into power the kegerator runs as it should. After a few run stop sequence’s fails to restart and compressor hot to the touch. Unplug power, wait 24 hours, process starts up again then fails.

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u/mrracqt — 3 days ago

New opportunity

I currently work service doing ammonia but looks like data center may be an opportunity soon. Am I making a career step back or pivot? I think its a step forward looks interesting to me

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u/Immediate-Wonder8297 — 4 days ago

looking for some advice from U.K engineers

is it possible for a 32 year old with no prior engineering experience to become a fully qualified refrigeration engineer without an apprenticeship and if so how would I go about it?. thanks for any replies

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u/castlemilklad02 — 3 days ago

Why do similar units, behave completely different

Why is refrigeration equipment still this unreliable in situations where it absolutely shouldn’t be?

I’m not talking about minor inconvenience like not having ice, I’m talking about food going bad overnight, small businesses losing stock, people opening a fridge expecting cold air and getting nothing. Why is that still happening?

I saw it firsthand at a small shop where I went to get groceries, Everything looked fine from the outside, clean setup, decent equipment, nothing unusual. I needed to get frozen chicken from the refrigeration and realized it just didn’t hold temperature and called the attention of the shop owner he said he didn’t notice any prior issues, no warning, no obvious failure. Just enough of a drop to ruin what was inside and he just shrugged it off.

Why do we accept that?

This isn’t some luxury feature, This is basic functionality to keep things cold and that’s the job. So why does it feel like consistency is optional?

And then we wonder why nothing changes.

When you start digging into it, it gets even more frustrating. You’ll see people comparing builds, talking about components, sourcing differences. AIibaba comes up in those conversations too, not as a solution, just as part of the bigger picture of how refrigeration equipment is made, distributed, and somehow ends up performing so differently even when it looks the same on paper.

Why is that normal?

Why is it okay that two units with similar specs can behave completely differently in real use?

And then we wonder why nothing changes.

It shouldn’t feel like a gamble to rely on something this essential. Not for businesses, not for homes, not for anything that depends on it working properly.

But somehow, here we are still treating inconsistency like it’s part of the deal.

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u/daikininverter — 4 days ago

Prep tables

How do you check for a low charge on a prep table?

I have one that is acting slow on pull down. LRA is 28.55 (4.75 RLA) and it's drawing 4 amps. Delta T is like 2 to 5 degrees.

The problem is it's r450a and I don't stock that. The nearest wholesaler is 4 hours away and as far as I know this is the only piece of equipment that I service that runs that specific refrigerant. After I hit post I am going to check the p/t chart

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u/Doogie102 — 5 days ago

Hoshizaki Ice Machine Help

The Hoshizaki Ice machine model I have is KM-420MAJ. It is only 3 years old and have giving me all sorts of freezing problems.

I replaced the float switch, descaled and sanitized the machine with hoshizaki scale away and bleach, took apart the machine to get rid of the lime scales. It makes ice for 2 days and on the morning of the third day, I see this. There is also tons of water leaking outside the machine.

The tech that came in messed with factory settings with S4 dip switch being all off, so i changed it back to factory with S4-7, S4-9, and S9-10 being on. They also made S5-1 and S5-2 on while keeping the rest off so i reverted it back to factory settings with S5-5 On and the rest off.

For safety as my machine kept freezing, I changed the S4-2, S4-3, S4-4, and S4-5 to ON.

I initially thought something was wrong with the hot gas, but the copper pipe does get hot. However whats wierd is the first cycle is 32-34 min for freezing and 4 minute harvest while subsequent cycles are all 28 min freezing and 10 minute harvest. It does take a long time for the machine to create ice and ice could be very thin.

I've tried all sort of fix but I am out of ideas.

Edit: There also used to be alarm triggered that need me to reset it from the board, but now it doesnt do that either

u/No-Walk-5615 — 5 days ago

Anyone able to help me figure out the purpose of this custom commercial table?

As per the title.

Model number tells me very little beyond its dimensions and being custom built. 96x30" built by Custom Diamond in Montreal.

It has a very narrow counter with seemingly no way to attach deeper prep boards.

The top are bifold(?) thick stainless sheet metal.

Four door, all to one comparment.

The cooling system is basically a split, with the evaporator hanging in the middle. Everything else has its own little house behind door number 5.

Tecumseh 1/3hp compressor, r134a model AE630AR-668-A2 AEA4440YXA

Salad bar? I can't see it as this was in the prep area of this shuttered restaraunt. I have been cleaning, fixing and selling off the commercial appliances but I got no idea what to price this ad due to not knowing its purpose.

Thanks for any help.

u/GhostsinGlass — 4 days ago

THERMODYNAMICS CASE STUDY

We are tasked to have a case study in our thermo 2 class on topics rankine/vapor system, gas system/brayton-otto-diesel-dual, and refrigeration system. We are to chose either of these topics.. Usually it involves finding the efficiency/cop of the component. Please, if someone could really help us get data from their industrial workplace. Thank you so much.

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u/Shiimm_11 — 4 days ago

Ignorant

Did my first A2L system today. Went to charge unit and my dam hose wouldn’t connect to new tank 454A. Turns out need a reverse thread adapter or new hose. I didnt read anything about that and wholesaler didn’t give me a heads either. Waiting till Tuesday now to start freezer once I get my hands on adapter. Kinda irritating I go back to finish

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u/Disastrous-Ocelot640 — 6 days ago

Ammonia tech from New Zealand to Canada

Hey guys,

Looking to move to Canada from NZ, been in industrial refrigeration for 11 years.

Worked on ammonia systems, co2 systems as well as freon, from installs to rebuilds to service work.

Just wondering what kind of tickets or qualifications I might need to go through if I moved over there?

Would a company ever sponsor someone through these quals when over there?

Cheers

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u/rubmyzebra — 5 days ago