Extruder motor clicks once then stops on Load — not a jam, motor already replaced, hotend at temp
Elegoo Neptune 3 Pro, firmware v1.1.5.1b. Extruder issue that's stumping me:
- Took the extruder apart, reconnected everything, and swapped in a new stepper motor
- No jam anywhere — confirmed by fully disassembling and inspecting
- When I turn the gear by hand, filament extrudes fine
- Grub screw on the new motor's shaft is tight, haven't needed to adjust it
- Hotend reaches temp fine (200°C) before I hit Load, so it's not cold-extrusion protection
- When I hit "Load," the gear moves maybe one click, then stops completely — even though the hotend is at temp and there's no jam
- I recently swapped the mainboard/PCB and that fix worked (printer ran successfully after that)
- Machine printed successfully before, then sat unused for about a week — now this issue on the next attempt
Since I've ruled out a jam, cold extrusion protection, a loose grub screw, and the motor itself (already replaced), I'm trying to figure out where to look next:
- Could this be a stepper driver issue on the new board specifically for this motor's axis?
- Wiring/connector problem between the board and extruder motor (intermittent connection that lets one pulse through)?
- Firmware setting related to extruder steps/current that could've reset or gotten corrupted, especially after the board swap?
- Anything specific to it sitting idle for a week that could cause this (e.g. moisture, connector oxidation)?
At this point I'm leaning toward board/wiring/firmware rather than the extruder mechanism itself, since I've replaced the motor and can drive filament through by hand. Any diagnostic steps to narrow this down further would be appreciated. Should I just order another extruder or use this printer for parts?