Image 1 — Clamp on 1022 Hawk-Prey (Osprey Style) Silencer
Image 2 — Clamp on 1022 Hawk-Prey (Osprey Style) Silencer
▲ 81 r/3D2A

Clamp on 1022 Hawk-Prey (Osprey Style) Silencer

Ive been getting a ton of questions about clamp on designs for silencers for all those guns out there that dont have threaded barrels. There are tons of cool silencer designs on the market but most of them rely on your factory barrel having 1/2-28 threads. Not eveyone has that but theres no reason that should stop you from owning a suppressor.

So heres what makes this one different, Its a really simple clamp on design anyone can easily modify in Tinkercad or Fusion by adding their barrel profile. It roughly based on the osprey design from silencerco but its designed to be printed at 45 degrees with no supports ( maybe a fin if people have issues printing at 45) Its overbuilt currently coming in at 250g of filament but Im not against making a lightweight version as well.

Its not sailing yet, but thats where I need yalls help, I want to add 5-10 common rifles muzzle profiles to the zip file for this silencer. If you have a rifle in 22lr that you think would look cool with this silencer or you dont have a threded barrel post exact measurements and well add it to the list. I already have it mocked up for a Ruger 1022

** EXACT Measurements matter, please measure the barrel diameter at the crown to the .0001 inch, then measure down the barrel by 2 inches exactly and take another measurement. Thats how well get the taper. If your rifle has a sight block lets measure that too how wid is the sight, how long is the sight and how tall is the sight and well get that in the top blocks as well.

Label your reply with the gun make/model its for and ill add it to the project file. Once i have 5-10 ill set it sailing.

u/Hawkbait_3D — 3 days ago
▲ 1 r/BIQU

Heat break left the nozzle mid print?

This one’s new for me, I’ve been running PA612 on this nozzle for about two months. It’s handled very well on large multi day car parts prints as well as quick tools for the wood shop but it started ghost printing this evening and when I pulled it to have a look the nozzle section had completely left the heat brake.

I’ve got a stack of other biqu nozzles so I’ve got a fresh one in already, but I’ve never seen a nozzle. Leave the heat brake like that. Has anyone else ever experienced that?

Running a P2S with hardened extruder gears 300c on pa612-cf15.

u/Hawkbait_3D — 17 days ago
▲ 89 r/VEDC+1 crossposts

Integrated a Klein KNECT passthrough set into the trunk panel of my Subaur Outback

I wanted a solid way to carry a proper tool kit in the back without taking up cargo space or having loose cases slide around. The factory cargo net holders are pretty thin so i removed them and used the same 10mm bolt to lock in the mounting palte. It uses the KNECT mounting tabs and clip to hold the kit in place.

In my opinion, the Klein KNECT system is one of the best compact tool kits for a vehicle, so I designed and 3D printed a custom bracket to lock it into the rear cargo panel. Printed in ASA CF to blend in with the factory interior trim. and ive been testing it all summer and its held up great.

u/Hawkbait_3D — 18 days ago
▲ 33 r/3DPrintFarms+1 crossposts

They Are Multiplying

Grabbed a second P2S to help with my small business. I print mostly car stuff but it was feeling like it was a work machine not my own so I grabbed a second P2S and now I have enough printer availavbility to play with all the cool models I see people posting.

I love the way my first P2S has been working over the last 5 months and Im sure the second one will be just as good.

u/Hawkbait_3D — 25 days ago
▲ 24 r/3D2A

Testing 300BLKFDE Speed Limit on 9mm and 22lr Form 1 devices.

Hey Everyone, I'm new to the 3D Form 1 game and I keep seeing people suggesting printing with 300BLKFDEs settings. When I downloaded the settings from the high seas it looks like the first layer is super conservative and th rest of the print has about a 30mm speed limit. That felt really slow given how capable our machines are these days and I dont like rules that i dont understand so I decided to put my money where my mouth was and bring out a set of Pill Popper remixes that I designed and a set of FTN5 slim 22lr form 1 devices to see how well they fared at different print speeds. All of my printed form1s have been with PA612-CF15

Heres the results ( and I know anecdote =/= data or proof) but I tested 3 6.5in remixed pill poppers in 9mm on 146gr winchester bulk flat nose wadcutter 9mm. I sot them on a Springfield Kuna with the stock threaded barrel using a 1/2-28 to 3/4-16 adapter and all 3 failed in about the same location, after the blast baffle and in the main baffle stack. I expected to see failures given the speed and power fo the 146gr wadcutters and each of them laster more than a few mags before they popped and sent the front ends downrange. I inspected the end caps for baffle strikes and none of them failed due to baffle strikesd that i could see.

I was able to get 71rd on the one printed at 30mms ( 300BlkFDE), 105rd on the 60mms and 96 on the one printed at 100mms. Im pretty sure the 100mms was bumping into my flow rate cap so I think it was running a little slower than 100 but the settings were 100mms at 11mm3s. Im not so vain as to say that the results disprove anything, but in my book they are telling me that the speed limit is like the speed limits on the highway, its a great recipe for very safe prints but its not adding any extra strength that a properly tuned profile and a12 hour anealing run at 95c and the correct very dry (~7%) filament cannot do at much faster speeds. From now On my profile is going to be 75mms at 300C because thats where my bambu P2S can still make the details look great and also saves me about 1/2 of the print time.

I also tested 3 FTN5 slims runnign the same 3 speeds and none of them failed, no sighns of fatigue or cracks or anything even printed at 100mms, the surface finish and the threads printing at 100mms werent perfect so ill probably cap everything at 75mms but for my money and time Im really satisfied with those results.

If anyone knows how to get ahold of 300BLKFDE Id love to collaborate on a new High speed profile for 500 and 600mms enclosed printers, i think we could be printing faster and still maintain the strength.

u/Hawkbait_3D — 1 month ago
▲ 27 r/3D2A

Ruger MKII now with clamp on form 1 device

Ruger Mark II now with a custom designed 22LR silencer. Working wiht Grandpas old Ruger, I was looking for something to run 22lr 1040fps 40gr and to take the edge off in as small of a package as possible.

I designed a split collar locking system that clamps the barrel and the front sight block into a flat faced ring in the throat of the form1 device. The collar is split to allow it to get over the sight post and I designed a little tool to make install and removal easier. checked for concentricity with a go/no go rod and everything seems lined up/

The Form 1 device is based on a middleton Made Pill Popper, with the baffles from the 9mm version scaled down to .25 and the baffles adjusted in length to fit the space I had in my pistol case.

Testing this week, if it runs and it takes the crack off the top of supers or subs itll be on the seas by wednesday. and if its too loud Ill redesign based on a known functional can design and still release it this week with the colar system.

u/Hawkbait_3D — 1 month ago

TBS 915mhz diamond antenna for first node

I just picked up a set of t096s and the sets come with twisted whip antennas and small lipo batteries. As I understand it a quality antenna goes a really long way especially if this is going to be my base node for testing.

I am pretty active in the racing drone and long range drone community and I have a few leftover tuned 915mhz antennas from an old Team Black Sheep transmitter and receiver set and I’m curious if anyone’s tried tuned pcb circuit antennas or if I should just pony up the extra $15 for a nice entry level 1/2wave?

Long term I’m planning to use one of them with my project nomad Ubuntu setup in an ammo can and I was looking for a compact entry level antenna to add to the set.

Also I’m planning to 3d print an enclosure for the t096 and I’m considering using TPU-GF, anyone have any data about the way TPU interacts with radio signals?

u/Hawkbait_3D — 2 months ago

A little Old School and a Little New School

I love my 1895 Trapper and I love shooting big fast modern cartirdges but I recently got into 3D2A and Form 1 suppressors and I started playing with bigger bore stuff. I releod my 45-70 on a Lee loader and Ive got subsonics setup with 350gr barrys on trailboss powder running just over 1000fps. Chamber pressures are about half of the pressures on 300blk so i started with the dimensions, thicness and blast chamber from a 300BLK FTN device and modeled it up from there.

Hopefully Ill finish anealing this week and Ill get it moisture tempered and be able to test fire next week. For now I think it looks a little bit goofy and a little bit awesome hanging off the front of a gun thats been awesome for more than a century.

u/Hawkbait_3D — 2 months ago
▲ 25 r/3D2A

Whats The Biggest Bore 3D2A Form 1 you've seen?

https://preview.redd.it/ylagmgp7ezlh1.png?width=1215&format=png&auto=webp&s=1f5a557c1036ceca7dbfc475748c48be0a11b8d8

https://preview.redd.it/006jp80dlzlh1.png?width=1215&format=png&auto=webp&s=0280d32ef8a58357cbbf587094256a72f7c8b558

Designed for 45-70 government, down-loaded to subsonic speeds with 410gr or 350gr projectiles and trail boss powder. Using an FTN5 1&1/2-8 threaded insert and a KAK micro blast forwarder for the mount. The Walls are 11mm thick and I based the outside design on a Middleton Made Pill Popper V2. I edited the baffls to make them thicker and more open for the 45-70 to pass through and added a Spiral gas path for a kindof flowthrough design.

Is it going to be quiet? Who knows. Is it going to last more than 1 shot? Who knows. Is it the Coolest 3D2A item I have? Heck yes it is!

I dont reccomend anybody try stuff like this, but if you had CAD software and a 3D printer I cant stop you from trying. No im not sailing the designs at least not until Ive sent a few downrange and thats going to mean anealing time and moisture conditioning time first. For now it looks awesome on the wall on the Marlin 1895 trapper

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u/Hawkbait_3D — 2 months ago
▲ 2 r/3D2A

Polymaker Reccomended Print Settings Vs 300BlkFDE

I cant just talk about a cool thing so heres the 4570 form1 I just got approved for, Its based on the Middleton Made Pill Popper but it uses an FTN insert instead of regualr thread adapter and its got modified squatty baffles and its all be scaled, smushed and stretched for .458 to accomidate a 4570 lever action.

Ive been doing alot of printing recently in PA612-cf and Ive been using a apparently really outdated screenshot copy of the 300BlkFDE settings for feeds and speeds and apparently the reccomendations have changed a bit in the last 2ish years and 30mms isnt the speed limit anymore.

Im currently working on a very large Form 1 device that was approved yesterday and I was getting the backup solar power generator prepped for a 4 day print and when i sliced apparently Orca crashed and reset everything to defaults. After looking on here I found a few screenshotted copieds of the 300BLKFDE process and the speeds are now much faster than my old profile.

So heres the question. if people are printing massive Form 1 devices that you only get to print once, are you running 15mms first layers and 20-30mm other layers like the old 300BKFDE process or are you guys running a slightly faster 40-50mms. I suppose I should include Im printing on a non-modded P2S using a flow tuned Polymaker filament profile at 280C, 100C bed with a release agent.

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u/Hawkbait_3D — 2 months ago
▲ 8 r/3D2A

Ruger Mark II Threaded adapter - for 3/4-16 devices

Im sorry if this looks like a carbon copy of my 1022 adapter but after printing a few spares and testing the 1022 front sight bulge to 3/4-16 adapters I was testing them on my 1022s and I looked at my Ruger Mark II on the wall and though, that looks identical to the sight bulge on the 1022.

After taking some measurements Its not exactly the same, but it sure is close and so i redeisgned the same system for the Mark II with some things I learned from modeling the 1022. The collar is lighter and thinner, the sides are smoothed and the overhangs have been removed to make it easier to print in PA612-CF.

People on the last thread were asking why add threads at all and I think they might be right... So im designing remixes of the FTN5 and Middleton Made PPv2 that interface directly with the 1022 and the Mark II as well. but this is great for testing form1 devices as they get approved.

https://preview.redd.it/foscg6awe6kh1.png?width=1680&format=png&auto=webp&s=b35e83226a74c5bf9a4ad6b8441010612f3789f3

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u/Hawkbait_3D — 2 months ago
▲ 61 r/3D2A

1022 3/4 -16 thread adapter

Hey everyone, I’ve been dipping my toe into the form 1 world and after getting approvals I’ve been very pleased with a few different designs for 22lr form 1 devices.

What I was missing was a way to install them on my ruger 1022s. All my current 1022s use the standard front sight post/bulge and I figured if my printer can do 3/4-16 threads and that’s what everyone does to run 1/2-28 to 3/4 anyway why not skip the middle man and just design an adapter that runs directly.

I have an order in for a new barrel with threads but if I can save some weight and some money that’s more subsonic 22s to fill magazines with.

A little design work and a few revisions and I’ve got a front collar that seats flat against the front post, matches the fillet on the factory sight post, prints 3/4-16 for connecting to pill poppers or ftn rimfires or any other 3/4 muzzle device I suppose and on the back a split collar with more 3/4 threads because the printer is good at those to clamp the barrel adapter into place.

EDIT : I uploaded the files to the Seas this afternoon. You can find me under HawkbaitDesign or look for the part directly under "1022 OEM Muzzle to 3/4-16 Threaded Adapter v03jr" If anyone wants to download a set and give them a try Id be interested to know what your printing on and if they fit for you. I tested on 3 1022s and a charger and they all worked great.

u/Hawkbait_3D — 2 months ago
▲ 6 r/3D2A

Multiple PA612-CF Parts at the same time?

Hey Everyone.

Im sorry if this is a Noob question. I received Multiple Form 1 Approvals and each of them will take the printer 1-2 days to run in PA612-CF with my adjusted filament profile and 300BLKFDEs Print Process.

My question is if the printer is moving that slowly and printing that hot is it possible to run multiple parts on the build plate at the same time or do they need to be printed 1 at a time to promote layer adhesion? Im assuming the layers are fully cooling by the time the hotend gets back for the next layer anyway but i wanted to be sure.

One the other end I was considering running some of these form 1 parts in .6 with a .24 layer height instead of .4 with a .16 just to help things move a little faster. I printed a handful of calibration prints in .4 and I plan on doing the same before I print in .6 but I wanted to see if anyone has a baseline for quality settings that play nice with .6.

thanks in advance.

https://preview.redd.it/l3bvl694wdjh1.png?width=849&format=png&auto=webp&s=95899402815190b2ec67ddd370077cfb32adc736

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u/Hawkbait_3D — 2 months ago
▲ 3 r/3D2A

11/16x24 for FTN5.1 Form1 Suppressors

Ive recently started requesting AFT Form 1 approvals for 3d printed silceners and getting back approvals, Im printing in Polymaker Fiberon PA612-CF and Ive had great performance in 22lr and 9mm with the PillPopperv2 and the FTN5 rimfire. I love that I can make my own form1s and the performance to price is incredible coming from the traditional suppressor world where a steel tube runs $800.

I got my approval for FTN5.1 Rifle Flow for horniday subsonic 45-70 to run in my Marlin 1985 trapper. It has an 11/16x24 barrrel thread and I cant find breek or KAK muzzle devices with the correct threading, even finding a long enough threaded adapter seems pretty impossible as the paperwork for the FTN reccoemnds at least 20mm of threaded length (25mm overall) for threaded inserts.

I have seen some other FTN models that use direct HUB adapters (1.375″x24) that look like they might be a good solution but I havent found any hub adapters that list the FTN5.1, only the FTN4 and directly thread into the body.

Im interesed to see if anyone has come up with a good solution for threads other than 1/2x28. Ive seen some 11/16x24 - 13/16x16 adapters but they all seem to short for this particular project.

Any advice would be greatly appreciated.

https://preview.redd.it/ga5b9qal7tih1.png?width=922&format=png&auto=webp&s=0aa0bf246370a8e9a91d2ad0af4cf3908ffb6499

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u/Hawkbait_3D — 2 months ago