Need some help with an Emco PC Mill 125 tool changer malfunction (user error?)
Ive got an old Emco PC Mill 125 sitting in my workshop, trying to figure this thing out but failing already 😄 The old Windows XP pc was fubarred but i got that working, so i have the original WinNC software. The machine is running on a Siemens Numerik 840D controller. Ive got movement on the axis and worked through some of the errors (air pressure, door switch etc)
Ive got power and air hooked up, but i cant for the life of me figure out how the toolchanger umbrella should work. Its giving me the 7021 error, saying its 'not free' in the software, found the english manual which states:
According to ai:
'Understanding the "Mechanical Clutch"
On the EMCO PC Mill 125, the changer is often mounted on a roller in a curved path or on a carrier attached to the Z-axis (the spindle head).
- The Rule: The switch can only slide horizontally backward if the Z-axis is at the exact switch height .
- The Problem: If the Z-axis is a fraction too high or too low, the changer "pin" gets stuck in the spindle holder. You won't be able to get it moving even with ten hammers.
- Find the "Free Point": * Set the machine to JOG .
- Move the Z-axis up and down very slowly (with the override at 2% or 5%).
- While doing this, try to constantly apply light backward pressure on the carousel with your other hand.
- At a certain point, you feel it becoming "free" from the spindle. That is the point at which it can move backward.
- The Air Trick: * Once you have found that free point, the air pressure (if there is any on it) should actually already be shooting it backwards.
- Do you hear a hissing sound? Then the air is trying, but the resistance is too great."
Ive been playing around with this but i cant get the umbrella in the right position. Although im not sure this is actually the issue, if there is air pressure on that umbrella, can it even be pushed back by hand?
Does anyone have any experience with these machine and can help me get a proper startup procedure so i can at least test the basic functions?
Some picture of the umbrella changer and controller: