r/CNCmachining

Image 1 — Problems with machining delrin/acetal parts
Image 2 — Problems with machining delrin/acetal parts

Problems with machining delrin/acetal parts

I work for a company where we make small production runs but our main is prototype work...

For a couple of years, lets say once per year we get to make 1500-2000 small plastic wedges that are milled from 140x400x30mm delrin (one part is aprox 6x20x28)

Basicly parts are nested in such way that we run endmill between them to get 2machined parts....

Delrin plate is clamped on vaccum table and 4 screws just in case(previusly we had problems with plates bowing during machining)

problem is chatter, currently we use 4mm 2flute endmill for aluminium with 20mm flute lenght and 30mm reduced shank in shrink fit holder.... runtime is aprox. 3h per plate

I understand that there is massive tool stickout but any bigger endmil and there is more waste than parts.

what endmill would be better choice?

downcut? we take 1mm per pass with air blast so chip packing shuldnt be a problem

4mm with as short as possible flute and then 4mm shank?

or is better to change strategy and add finishing passes?

2-3rough passes then one finish? and repeat?

u/gsila123 — 6 hours ago
▲ 2 r/CNCmachining+1 crossposts

Ontario & Alberta, Canada - Progressive CNC Shop Business Idea

Hi there,

I've been a CNC Machinist (75% Milling - 25% Turning for oil&gas, aerospace, job shops) for the past 8 years and have always dreamed of opening my own shop.

Rather than directly competing with local shops from the start, I want to first build a financial cushion by buying a used CNC mill and machining simple work-holding kits (123 blocks, serrated clamps, step blocks, flange nuts, T-slot nuts etc...) and selling them under a brand name to fund more machines, and more advanced work-holding solutions (fixture plates, toe clamps, drop-in T-slot nuts, vise stops, soft jaws etc..). The idea is to start small, building a Canadian manufacturing brand that makes and sells commodity items every machine shop needs, then move towards premium work-holding products, and finally grow to the point where I have enough machines to run the work-holding business + bid and take on more specialized custom machining work (preferably aerospace)...

Assuming I already have my first machine, and the space + tools + power for it, my questions to you are:
- What do you think of this specific progressive business model idea ?
- What would be your advice for success for me?
- What do you foresee going right/wrong?
- Would you recommend a different starting point than commodity milling work-holding? - Can you think of any other high demand and simple to machine products to start with?
- How would you go about starting a CNC shop in 2026? - Alberta or Ontario for the best execution ?

PS: Not to be rude, but please refrain from commenting if you don't actually know what you're talking about. I'm looking for constructive input specifically on the business model from Veterans of the trade, with a good understanding of the Canadian Machining landscape as a whole.

Thanks ALL!!!

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u/Fantastic_Essay_5079 — 20 hours ago
▲ 0 r/CNCmachining+1 crossposts

I built a free Fusion 360 CAM plugin that summarizes all tools used in your CAM program

Hi everyone,

I've been working on a free Fusion 360 CAM add-in called CutterPanel.

One thing that always bothered me was having to expand dozens of operations just to answer simple questions like:

  • Which tools are used?
  • Which operations use a particular tool?
  • Which setup does an operation belong to?

So I built a panel that summarizes everything in one place.

Current Features

• Total unique tools

• Tool → Operation mapping

• Operation → Setup mapping

• Local/OEM Tool Library identification

• Cycle Time summary (currently under development)

The goal isn't to replace Fusion's operation tree—it's to make reviewing CAM programs much faster.

I'm planning to launch it in the next few days.

If you'd like to try the beta before release, send me an email:

📩 kambojsumit987@gmail.com

I'd really appreciate honest feedback.

Question for experienced CAM programmers:

If you could add one feature to a Tool Summary panel, what would it be?

u/National_Fun_8912 — 3 days ago

Help

I'm trying to program out a .01" taper in a part but keep getting an error. Any help as to why would be great.

I am running a Johnford SL-500+CS with a Fanuc Oi-TD control.

UPDATE: I did try somethings like removing the X2.740 and using a U0.005 and U-0.005 (not at the same time) and the program runs with the U0.005 but the taper is still there. When using the U-0.005 I get the same error. Additionally the taper gets bigger towards the chuck.

Update 2: I did get it working finally by adding a Z0.01 to the X2.708. Thank you to everyone for your advice.

u/Omytth87 — 9 days ago
▲ 3 r/CNCmachining+1 crossposts

Cnc operation

Why are these lines happening? I run 2 machines one has them and one doesn't. Seems like flat set is un even but I cleaned the tools to make them flat. Lmk

u/MobilePerspective142 — 9 days ago
▲ 4 r/CNCmachining+1 crossposts

Need some help with an Emco PC Mill 125 tool changer malfunction (user error?)

Ive got an old Emco PC Mill 125 sitting in my workshop, trying to figure this thing out but failing already 😄 The old Windows XP pc was fubarred but i got that working, so i have the original WinNC software. The machine is running on a Siemens Numerik 840D controller. Ive got movement on the axis and worked through some of the errors (air pressure, door switch etc)

https://preview.redd.it/wkv97oum9u9h1.png?width=2410&format=png&auto=webp&s=00fdf92232657d3659beb30b86bb858b8019a4a6

https://preview.redd.it/uz3hoi2q9u9h1.png?width=2410&format=png&auto=webp&s=ea3bfb02899e8e7cce67661fe2ac7c6d053b2229

Ive got power and air hooked up, but i cant for the life of me figure out how the toolchanger umbrella should work. Its giving me the 7021 error, saying its 'not free' in the software, found the english manual which states:

https://preview.redd.it/uhhbggx7au9h1.png?width=1954&format=png&auto=webp&s=82f3b45e60e18d58bd559d5ad57e0063dd3e0aae

According to ai:
'Understanding the "Mechanical Clutch"

On the EMCO PC Mill 125, the changer is often mounted on a roller in a curved path or on a carrier attached to the Z-axis (the spindle head).

  • The Rule: The switch can only slide horizontally backward if the Z-axis is at the exact switch height .
  • The Problem: If the Z-axis is a fraction too high or too low, the changer "pin" gets stuck in the spindle holder. You won't be able to get it moving even with ten hammers.
  1. Find the "Free Point": * Set the machine to JOG .
    • Move the Z-axis up and down very slowly (with the override at 2% or 5%).
    • While doing this, try to constantly apply light backward pressure on the carousel with your other hand.
    • At a certain point, you feel it becoming "free" from the spindle. That is the point at which it can move backward.
  2. The Air Trick: * Once you have found that free point, the air pressure (if there is any on it) should actually already be shooting it backwards.
    • Do you hear a hissing sound? Then the air is trying, but the resistance is too great."

Ive been playing around with this but i cant get the umbrella in the right position. Although im not sure this is actually the issue, if there is air pressure on that umbrella, can it even be pushed back by hand?

Does anyone have any experience with these machine and can help me get a proper startup procedure so i can at least test the basic functions?

Some picture of the umbrella changer and controller:

https://preview.redd.it/oeaj1jidau9h1.png?width=1164&format=png&auto=webp&s=ac63b7c459ca3a2edc4aa91157ce2613d8388321

https://preview.redd.it/qh2yi1lgau9h1.png?width=1356&format=png&auto=webp&s=d5687c99bf748601a077e4125a811569cdc03270

https://preview.redd.it/kelzzf4fbu9h1.png?width=1390&format=png&auto=webp&s=a78410c66e07e189e7a97ae508acb95bb234d42e

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u/hmmmmm_nl1 — 8 days ago
▲ 3 r/CNCmachining+1 crossposts

Looking to borrow/hire a dial indicator & precision square for a custom CNC build (West LA)

Hi everyone, I am a hobbyist building a custom 1-meter vertical Z/X axis CNC machine for carpet tufting here in West LA.

I am hitting a wall trying to get the SBR16 round supported linear rails aligned perfectly to a 0.1 mm parallelism tolerance.

I am looking for a local CNC hobbyist, maker, or machinist who has a high-resolution dial indicator and a precision square who would be willing to help me dial this in. I am happy to compensate you for your time, Please shoot me a DM if you have the tools and are down to help with a cool project.
Thanks!
Cy

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u/patterned_yarn — 9 days ago
▲ 3 r/CNCmachining+2 crossposts

How to get an Sales revenue share partner for CNC machining business? Peenya Bengaluru

My friend as an CNC machining setup and running it for last 4 years, Daily 20 hours with 3-4 employees on rotation basis. I feel he is missing good sales team. Will anyone be interested in joining as sales partner with Revenue share model. Happy to share more details if interested.

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u/LessCap7058 — 9 days ago
▲ 3 r/CNCmachining+1 crossposts

New Glass CNC Machinist

Howdy y’all

I’ve recently begun working at a CNC machinist at a glass shop. We do custom glass for architectural and art installations. I run a Flow Waterjet CNC and a Bavelloni Alpa 450. Both quirky machines but the Flow was pretty easy to figure out. The Bavelloni is another story.
Long story short, I didn’t really receive typical training here. When I arrived there was no machinist and I was briefly trained by the Maintenance engineer who understood the gist of the machine but isn’t a machinist.

That being said…

Does anyone have any useful ways to find ideal max spindle RPM and Feedrate when working with glass? I don’t even know what KIND of glass we use here, I can ask for sure, but no one has passed any useful info on me on how to set things and I’m using speeds and feeds that were already on the CAM program for these tools, but based on what I’ve seen from the last machinist, I’m skeptical they’re correct. It feels like I’m going incredibly slow feedrate on some tools but I’m not going to change them until I know way to calculate for glass.

Thank you,
R

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u/MidwestSamba — 11 days ago

Sisyphus

Would you guys say that universally any industrial laser source designed to cut highly reflective materials with 1 pass will be at least 3000w and above? I only ask because the company I work for bought a 1200w fiber laser with the intention of cutting silver and copper for large scale jewelry production (the Gweike mseries 6in1 to be exact). It seems we did not do proper research before making purchasing of the Gweike mseries, as the machine is not designed to cut reflective materials. My superiors have tasked me with finding a laser source designed to cut highly reflective materials that is also compatible with our Gweike mseries which unfortunately only supports up to 1200w. I have been trying to find a solution for weeks and I’m starting to feel as though finding something that meets these requirements may not be plausible. Can anyone confirm this?

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u/Thick_Personality_6 — 10 days ago
▲ 10 r/CNCmachining+1 crossposts

Loose bearing mazak nexus 200-II

Hello everyone i need some help I have been fixing my machine and for the first time I touched the bearing in the revolver and I have noticed i can twist it around with the hand I dont know if it is normal if anyone could help me with this answer I leave a photo thanks in advance

u/pmt1991 — 14 days ago
▲ 2 r/CNCmachining+2 crossposts

Built a Fusion 360 prototype called SurfPick and would love feedback from CAD/CAM users.

The idea came from working with imported STEP models where feature history is unavailable. In these models, selecting all faces belonging to a hole, pocket, slot, or protrusion often requires a lot of manual clicking.

SurfPick attempts to solve that problem by:

• Analyzing model topology using AI-assisted feature recognition
• Identifying feature groups from imported geometry
• Allowing users to select a single face and automatically highlight related faces belonging to the same feature
• Supporting bulk feature highlighting across the model

Current prototype supports:

• Open Features
• Closed Features
• Protrusions
• Unknown Features

Future roadmap:

• Holes
• Closed Pockets
• Open Pockets
• Individual Faces
• Additional manufacturing features

Demo video attached.

I'd really appreciate feedback from CAM programmers, CNC programmers, manufacturing engineers, and Fusion 360 users:

  1. Would a tool like this save time in your workflow?
  2. What would prevent you from using a tool like this?

Looking for honest feedback — including reasons why this may not be useful.

u/National_Fun_8912 — 13 days ago

Best gantry-style setup for milling small blades out of flat stock high carbon steel

I am a knife maker who produces small blades no more that 2”, looking to automate the grinding process. I use recycled sawmill blades with double blanks (2 blade blanks butted together) cut out with a cnc plasma cutter. i understand that i will likely have to redesign the blank to make them easier to clamp, but am unsure if a gantry style machine is going to be solid enough to mill such a hard steel, or if i can mill such thin stock. I have been looking at the altmill mk-2 with the biggest possible spindle. is this a pipe dream?

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u/Mysterious_Pop2060 — 14 days ago