1996 Mercedes C280 W202 M104 – intermittent stalling, intake backfire/popping, sluggish under load. Looking for ideas
Hey everyone,
I have a 1996 Mercedes C280 W202 with the M104 inline-6 and automatic transmission. I’m trying to track down an intermittent drivability issue and wanted to see if anyone here has experienced something similar.
Current symptoms
Car sometimes stalls when coming to a stop (traffic lights, speed bumps, very low speed deceleration)
Idle is usually stable, but occasionally oscillates slightly
Engine feels noticeably weaker when the A/C is on
Under heavier acceleration the car sometimes feels “loaded” or restricted
Occasionally there is a “pop”/backfire sound under acceleration
Transmission shifts smoothly under light throttle, but under hard acceleration it holds gears to very high RPM
Sometimes I smell something slightly burnt after spirited driving
Important discovery
At first I thought the popping sound was coming from the exhaust.
Today I opened the hood with the engine running and revved it by hand. The popping/backfire sound actually seems to come from the intake side near the MAF/intake boot area. I also noticed the intake hose/boot rapidly expanding (“inflating”) during the pop.
This made me start suspecting:
vacuum leak
cracked intake boot
IAC/idle air control related issue
intake side issue rather than exhaust
I’m going to remove and inspect the intake boot/sanfona for cracks, especially underneath.
What has already been replaced/repaired
Spark plugs are new
Ignition coils are new
Spark plug wires and boots are now new
Valve cover gasket and spark plug tube seals were replaced previously because oil was getting into the plug wells
Engine wiring harness was reportedly inspected/repaired
MAF sensor is new
Transmission fluid/filter service done
Catalytic converter/exhaust work recently done
Injectors cleaned previously
Additional info
I found some oil residue inside the spark plug boots before replacing them
Car runs relatively OK under gentle driving/light throttle
Problems become more noticeable under load/high RPM
White vapor from exhaust seems light/normal condensation, especially in cold weather (not blue smoke)
Questions
Has anyone experienced intake backfire/popping on an M104 caused by vacuum leaks or intake boot cracks?
Could the IAC valve cause these exact symptoms?
Any common hidden vacuum leak locations on the W202 M104?
Could this still realistically be crankshaft position sensor related, or does it sound more intake/vacuum related?
Is there anything else specific to the M104 I should inspect?
Thanks a lot — trying to keep this car original and eventually get it ready for classic/collector registration in Brazil.