r/Metalfoundry

Does anybody know if this is made of Brass or Bronze? Or know a way I can check?

Does anybody know if this is made of Brass or Bronze? Or know a way I can check?

Sorry if this wasn't the place to get this identified but Idk where else to post it to get it identified.

u/AdUpper9686 — 1 day ago
▲ 8 r/Metalfoundry+2 crossposts

Kiln Issues

Hi everyone,

I’ve never in my life used a kiln before and I would really appreciate some help.

My neighbor gave this to me for my refining endeavor. I got 2x 4 KG graphite crucibles off Amazon, rewired the kiln because the wiring was subpar and added a type N probe with a digital PID.

I set the kiln to 500 C and put the crucibles in for about half an hour. The next day I set it to 1100 C and melted about half a kilo in each crucible and poured it into shot. A lot of slag was left over and when I tried to peel it, it took some of the crucible with it.

How did I possibly destroy these crucibles from one melt?

Are they too close to the elements? Did I set it too high?

I tried stirring with a graphite rod, hoping to get rid of the slag before I poured, but very little stuck to the rod. It seems that no slag got into the shot anyways so that’s nice. But the crucibles were bubbling and making a little bit of noise when they got hot enough. Oxidizing? The slag is very light compared to the same volume of silver.

Thanks!!!

u/Then_Marionberry_259 — 2 days ago

Am I doing something wrong

Hi there! New to this. My foundry is kinda loud and I’ve read it’s supposed to be loud but once it get cherry red inside it makes different hissing sound. And the paint where my gas is hooked up to starts burning. Is it alright or am I doing something wrong.

u/Ok_Lab4477 — 4 days ago
▲ 278 r/Metalfoundry+4 crossposts

More Copper Ingots! (Had a busy weekend)

I had a lot of time to work on my copper this weekend. I managed to melt and pour about 20 pounds wort of new ingots, a few different sizes this time. I think I have a good system for pouring the copper now, and a more level surface. They are coming out more even. After cleaning them up, I put the laser to work around the clock! The bigger ones took about 20 hours each to engrave and the smaller ones about 10 hours. My phone's camera is really crappy, they look much better in person. One of these days I'll get a new one. What do you all think of these ones?

u/Main-Same — 10 days ago

tempering a crucible

i just got a clay graphite crucible and i see that you have to temper your crucible and i see that people say to put it the oven for a hour at like 3 to 400 degrees and then let it cool and then to put it into your forge and slowly raise the heat but im using a charcoal/ fire powered forge what would be the best way to slowly raise the heat? or is there a better way to temper a crucible?

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u/Dry-Buy-8241 — 7 days ago

What's the yield for aluminum foil?

Exactly what itsays on the tin. I occasionally throw in a crumpled sheet or two from my family's barbecues, want to know if I'm better off just tossing it.

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u/Eisenheat — 7 days ago

Anyone here buy a mini scrap metal shredder?

I’ve been saving aluminum cans for a while now because I started melting them down as a little garage hobby, but the amount of space they take up is driving me insane. I thought crushing them by hand would help enough, but now I’ve got bags of half smashed cans everywhere and my workspace looks ridiculous.

So I started looking into small scrap metal shredders thinking there’d be some affordable tabletop option for hobby use. Nope. Every machine I find either costs more than my car payment or looks sketchy enough to remove my fingers the second I turn it on. I saw one compact shredder for around $700 and nearly closed my laptop immediately.

I’ve watched people build homemade scrap metal shredders online and some of them seem pretty solid, but I’m still unsure how safe they really are long term. I also found discussions comparing motor assemblies from online stores industrial suppliers versus local machine shops which made me realize there’s way more engineering involved than I expected.

Has anybody here found a decent smaller shredder setup for aluminum cans without spending thousands?

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u/CherryTraditional733 — 8 days ago
▲ 3 r/Metalfoundry+3 crossposts

Are local manufacturing relationships disappearing - or is it just me?

An engineer needs a custom part and defaults to a shop interstate or a vendor outside the U.S. based on a trade show connection. But there are local shops that could do this where fixing problems is a 30-minute drive away.
Seeing this from the shop side? I'm running a short survey (under 3 min) on how buyer-seller connections have changed - you can be anonymous, or I'll share the findings if you leave your details at the end of the survey: https://tally.so/r/VLoBVM

u/ChrisBassettGBCG — 10 days ago

How common is heat recovery in modern foundries?

Foundries generate a huge amount of heat during melting, pouring, and furnace operations, and I’ve been reading more about how some plants are trying to recover and reuse that heat instead of letting it go to waste.

It seems like recovered heat can sometimes be used for:

  • Preheating combustion air
  • Reducing fuel consumption
  • Heating nearby processes or workspaces
  • Improving overall energy efficiency

I’m curious how common this actually is in real foundry environments.

Are most foundries investing in heat recovery systems now, or is it still mainly limited to larger plants because of cost and maintenance requirements?

Would love to hear real experiences from people working in metal casting or furnace operations.

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u/garantfilter — 8 days ago
▲ 76 r/Metalfoundry+1 crossposts

First cast!

These are the results of my first aluminum melt! 2 100oz bats. I'm excited to get into casting. I bought a used single burner furnace from a yard sale for 20 bucks along with 2 crucubles. One was filled with crap that didn't melt even when the crucible was nearly white hot. After it cooled there's some red crystals forming along the edges. I think that crucible is a lost cause for now. Luckily the bigger one was mostly clean and I was able to use it!

u/CampingJohn — 12 days ago