




My first shield: cheap, overengineered, but somehow still works!
Subtitle: To shield, or not to shield… Is that even a question? (Also, wear a helmet…)
One evening some time ago I got bored and, like any perfectly normal person (at least by my definition), I turned off the TV and decided to make myself a shield.
My first shield, I should add.
Since I didn't feel like waiting until the next day to look for more proper materials, I decided to build it using whatever I already had at home.
I chose the illustration in the second picture as inspiration for its shape. After doing some research, I found that a shield of this general form most likely did exist, but today we know it only from vase paintings, so virtually nothing is known about its actual construction (https://www.salimbeti.com/micenei/shields3.htm). I took that as an invitation to experiment.
The core is made from an MDF offcut I already had. The edges were reinforced with strips of old fabric glued around the perimeter. On the front, I added one layer of chicken wire, three layers of burlap and a layer cut from an old black T-shirt, all bonded together with wood glue. Around the edge I glued a 10 mm rope, with the fabric layers wrapped over it.
Before adding the final fabric layer, I shaped the lions, ships and suns from ordinary twine and glued them onto the surface. Covering them with the T-shirt created the raised decoration. A little yellow fabric paint completed the design.
The metal edging came from an old stainless steel baking tray - I didn't have any bronze or brass at hand. It is rather thin, but light and durable, although shaping it turned out to be far more work than I had expected.
While making the steel rim, I learned why leather was generally the preferred edging material for shields, even though metal was also used historically. Steel is much harder to work with using simple hand tools. If you ever had to repair such a shield during a campaign, you would quickly understand the appeal of leather. It was a very useful practical lesson.
The bosses are made from the same sheet steel, hammered into shape, each backed by a solid wooden block. On the back I fitted a one-handed central grip inspired by examples from the Egyptian New Kingdom (but with an attachment system totally made up by me). Behind the grip is a simple foam pad wrapped in an old black sock for comfort.
I also put in a leather strap for easier carrying, but with this handle design, this can get uncomfortable faster than expected – something that I did not factor in...
In the end I managed to build a functional shield for less than €15 worth of materials.
Ironically, the most expensive components were the brass rivets.
Since this was my very first shield, there are naturally a few mistakes here and there. Overall, though, I'm quite pleased with how it turned out, and I learned a great deal during the process.
So far the shield has been tested against maces and blades and has handled both without much difficulty. I still haven't tested it against arrows, although I suspect it would do reasonably well, at least if we are not talking about a 160-pound war bow, but something more typical.
A very important discovery, however, came during testing.
With this type of one-handed central vertical grip, if a blow lands on the half of the shield closest to your body, the shield will stop the strike—but the impact will also make it rotate, causing the metal rim to swing back toward you. If you are blocking a strike aimed at your head, your head may still get hit—this time by your own shield. The blow is much weaker, of course, but still unpleasant, and in a real fight it would certainly be distracting.
For me, at least, this explains why shields and helmets were such a common combination throughout history.
Has anyone here experienced something similar with this type of shield grip?
Some specifications:
- Height: 56 cm (22 in)
- Width: 50 cm (19.7 in) widest part, 36.5 cm (14.4 in) narrowest part
- MDF core thickness: 9 mm (0.35 in)
- Overall edge thickness: 1.7 cm (0.67 in)
- Weight: 3.508 kg (7.73 lbs)
It's not very historical, but history-inspired, I guess.
Any thoughts, opinions or advice for future projects are welcome!