u/Bubbly_Outcome8039

Hi everyone,

I’m designing a resin 3D printed electronics enclosure, and I need to add threaded inserts for M3 screws.

The inserts will not be heat-set because the part is resin printed. They will be glued into the holes instead.

The insert dimensions are:

• Outer diameter: 5 mm
• Length: 5 mm

My question is: how much material should I leave around the insert hole to avoid cracking?

For example, if the insert hole is around 5.1 mm diameter, what should the outer boss diameter be? Is 2 mm wall thickness around the insert enough, or should I aim for 2.5–3 mm?

The enclosure may experience some vibration, so I want the insert area to be strong but not too bulky because the part also needs to be cost-effective for resin printing.

Any advice from people who have used glued threaded inserts in resin parts would be appreciated.

I'm considering applying to the PURE program organized by Sabancı University, and I'd love to hear from anyone who has attended or been accepted before.

How beneficial was the program for you, both academically and professionally? Looking back, do you think the 2 months invested in the program were worth it?

One of my main concerns is the restriction on taking part-time jobs or other internships while participating. For those who attended, did the experience justify giving up other opportunities during that period?

I'd really appreciate hearing about your experiences, the skills you gained, and whether it helped with future research, graduate school applications, or career opportunities.

Thanks in advance!