Going round in circles to diagnose non idle.
2019 keeway rks 125 EFI
Symptoms: Bike will start but only with throttle assist. Bike will not idle.
That’s it in a nutshell. What brought it to this point was trying to diagnose and fix extremely jerky riding at low speeds where a mere fraction of release on the throttle would result in sudden speed reduction. Basically impossible to control, eg. 25 down to 20 smoothly. So airflow mix at idle was suspected.
What’s been investigated and or replaced. In rough order.
IAC valve. Replaced
Fuel injector replaced (OEM).
Fuel Pump replaced (OEM)
Throttle body removed and thoroughly cleaned.
No air leaks detected (spraying brake cleaner)
IAC valve. again. I’ve tried at least three. One from Poland (OEM) and current one from China.
Coil was replaced. (OEM) Though the original only suspected.
MAP sensor replaced and voltages in spec.
Spark plug changed. (Twice)
Battery New.
TPS was last straw even though previous one didn’t indicate electrical issues. So a new one (China)
The ECU is a year old. And shows no suggestion of fault. It was replaced because the bike would rev wildly and erratically and stall arbitrarily. Behaviour after that was much better and bike was rideable but then the jerky throttle situation arose.
Throttle cable cleaned and adjusted. No tight spots and smooth return.
Fuel pressure is good
Spark is strong
All IAC valves can be heard resetting at shutdown so there was definitely pintle movement.
Air filter clean.
Throttle stop screw adjusted. When I put the throttle body back the butterfly was basically shut. It currently sits about 3x 1/8th turns open. I had opened to 6x 1/8ths with perceived minor changes to throttle action (stalled later) but I don’t think simply opening more is the solution.
TPS reads 0.52v at its minimum adjustment. Currently it’s 0.6 due to throttle stop screw adjustment.
Idle spec is 0.5 - 0.9v
So. Starting requires throttle. Maintaining running requires constant catching manually. Releasing throttle stalls.
I’m at a loss as to what can be done next. I am wondering if an OBD device would give me any useful information. So suggestions there as to type and iOS software would be useful. Keep costs low.
The obd port is a 16pin trapezoidal connection so I’m thinking an adapter cable is not necessary.
Euro 4 2019.