▲ 0 r/cranes

Why people can't ride in a VRC (Vertical Reciprocating Conveyor)

Why can't someone hop in a VRC (Vertical Reciprocating Conveyor) if it's strong enough to lift a couple of hundred kilos of steel?

It's not built or certified for that job. It's certified as a Conveyor, not an elevator, and those two things have completely different safety guidelines.

A passenger-rated lift needs features like redundant braking systems, so if one fails, there's a backup to catch you, not the floor. It needs door interlocks that physically prevent the lift from moving unless everything's sealed shut. Speed governors. Emergency rescue protocols if someone gets stuck between floors. Fall-arrest engineering is baked into the structure itself.

A VRC has none of that, because it was never designed to. It's built to move a pallet from floor one to floor two, safely and repeatedly, at a fraction of the cost, and it hits that bar without needing any of the passenger-safety engineering, because nobody's supposed to be standing on the platform when it moves.

That's actually where a lot of the cost gap comes from, too, if you think about it. All that extra engineering for human safety isn't optional once people are involved; it's mandatory, it's expensive, and it's inspected constantly. Skip the "people ride in it" requirement, and you skip that entire layer of design and compliance.

So it's not that a VRC couldn't physically hold a person's weight. It wasn't engineered, tested, or certified to protect one, and using it that way would be a safety violation, not a shortcut.

reddit.com
u/East_Introduction190 — 2 days ago

Why people can't ride in a VRC (Vertical Reciprocating Conveyor)

Why can't someone just hop in a VRC (Vertical Reciprocating Conveyor) if it's strong enough to lift a couple of hundred kilos of steel?

It's not built or certified for that job. It's certified as a Conveyor, not an elevator, and those two things have completely different safety guidelines.

A passenger-rated lift needs stuff like repetitive braking systems, so if one fails, there's a backup catching you, not the floor. It needs door interlocks that physically prevent the lift from moving unless everything's sealed shut. Speed governors. Emergency rescue protocols if someone gets stuck between floors. Fall-arrest engineering is baked into the structure itself.

A VRC has none of that, because it was never designed to. It's built to move a pallet from floor one to floor two, safely and repeatedly, at a fraction of the cost, and it hits that bar without needing any of the passenger-safety engineering, because nobody's supposed to be standing on the platform when it moves.

That's actually where a lot of the cost gap comes from too, if you think about it. All that extra engineering for human safety isn't optional once people are involved; it's mandatory, it's expensive, and it's inspected constantly. Skip the "people ride in it" requirement and you skip that entire layer of design and compliance.

So it's not that a VRC couldn't physically hold a person's weight. It's that it was never engineered, tested, or certified to protect one and using it that way would be a straight-up safety violation, not a shortcut.

reddit.com
u/East_Introduction190 — 3 days ago

Spent way too much time comparing VRC lifts and freight elevators

what I found helpful

VRC Lift
₹8–15L unit + ₹2–5L installation
No license, no annual inspections.

Freight Elevator
₹40–80L unit + ₹15–30L installation
Municipal approvals + annual compliance under the Lift Act (Maharashtra included).

The surprising part was the 5-year cost:

  • VRC: ₹14–27L
  • Freight Elevator: ₹73–146L

this question change everything

Do people need to travel with the load?

If yes, freight elevator.

If no, VRC is usually the simpler and far cheaper option.

Anyone here installed a freight elevator recently? How long did approvals actually take?

reddit.com
u/East_Introduction190 — 14 days ago

Amazon's robots take instructions now. We're still working out how to get a box up one floor.

Read about Amazon's new Proteus robot at 11 am instead of sleeping. The one you just talk to, it figures out the rest. Something like €10 billion behind it in Europe.

But I work at a material handling company in Pune, we build lifts that move goods between floors. Reading "robot that moves things across the whole facility" didn't make me think AI. It made me think stairs. Why's it always stairs? Someone carrying a carton up them because there's no machine room, no lift, nothing.

Amazon's teaching robots to understand language. Most Indian warehouses stuck how to get this on next floor forklift won't fit here, so someone just carries it. Every shift.

Our Auto VRC is kind of the desi answer Load it, it runs the cycle, nobody's pressing buttons floor by floor It not flashy but it works.

Proteus will come in 2027. In India we don't go after flashy stuff first what matters is whether it solves the urgent warehouse problem right now.

Longer version on Medium for anyone interested:

amazons building robots that take instructions
reddit.com
u/East_Introduction190 — 18 days ago

Amazon's robots take instructions now. We're still working out how to get a box up one floor.

Read about Amazon's new Proteus robot at 11 am instead of sleeping. The one you just talk to, it figures out the rest. Something like €10 billion behind it in Europe.

But I work at a material handling company in Pune, we build lifts that move goods between floors. Reading "robot that moves things across the whole facility" didn't make me think AI. It made me think stairs. Why's it always stairs? Someone carrying a carton up them because there's no machine room, no lift, nothing.

Amazon's teaching robots to understand language. Most Indian warehouses stuck how to get this on next floor forklift won't fit here, so someone just carries it. Every shift.

Our Auto VRC is kind of the desi answer Load it, it runs the cycle, nobody's pressing buttons floor by floor It not flashy but it works.

Proteus will come in 2027. In India we don't go after flashy stuff first what matters is whether it solves the urgent warehouse problem right now.

reddit.com
u/East_Introduction190 — 18 days ago
▲ 2 r/IndianManufacturing+1 crossposts

Is anyone using VRC lifts around here?

Last week, I found myself at a two-story warehouse in Pune, and it was quite the sight. Workers were struggling to drag crates up the stairs because the pallet truck just couldn’t make it to the second floor and it looked exhausting

That’s where a VRC lift really shines. It’s essentially a platform that moves goods up and down along guide rails.

No passengers allowed, just your cartons.

According to Indian law, it’s classified as a conveyor rather than an elevator, which means a lot less civil work and paperwork involved. This can cut costs by nearly half compared to a traditional freight elevator.

We’ve installed these in dark stores and auto plants, and once they’re up and running, the throughput really increases, and the strain on workers’ backs decreases. They have their quirks, so you need to overspec the load and make sure the safety gates are properly secured. but they definitely help eliminate those vertical bottlenecks.

Has anyone else had experience with VRCs? Do they hold up over time, or do they end up being more trouble than they’re worth?

reddit.com
u/East_Introduction190 — 20 days ago

India's warehouses are upgrading fast. The equipment nobody talks about is doing all the work.

These aren't big warehouses. They're tight, multi-level city spaces where forklifts don't fit and freight elevators cost 5x more than needed.

So what moves goods between floors at 2 AM when your order goes out?

VRC lifts. Simple machines. Platform goes up, platform comes down. No pit needed. No machine room. No elevator licence. Costs ₹5 to 12 lakh installed and runs for 20 years.

India's material handling market sits at $11.4 billion right now and is heading to $23.3 billion by 2034. Budget 2026 pushed ₹12.2 lakh crore into infrastructure capex. Plants that had upgrade requests pending for two years are finally getting approvals.

The boring equipment is doing the real work behind India's 10-minute delivery promise.

Anyone here working in plant operations or logistics? What's the biggest bottleneck on your floor right now?

reddit.com
u/East_Introduction190 — 21 days ago

India's warehouses are upgrading fast. The equipment nobody talks about is doing all the work.

These aren't big warehouses. They're tight, multi-level city spaces where forklifts don't fit and freight elevators cost 5x more than needed.

So what moves goods between floors at 2 AM when your order goes out?

VRC lifts. Simple machines. Platform goes up, platform comes down. No pit needed. No machine room. No elevator licence. Costs ₹5 to 12 lakh installed and runs for 20 years.

India's material handling market sits at $11.4 billion right now and is heading to $23.3 billion by 2034. Budget 2026 pushed ₹12.2 lakh crore into infrastructure capex. Plants that had upgrade requests pending for two years are finally getting approvals.

The boring equipment is doing the real work behind India's 10-minute delivery promise.

Anyone here working in plant operations or logistics? What's the biggest bottleneck on your floor right now?

reddit.com
u/East_Introduction190 — 21 days ago
▲ 4 r/IndianManufacturing+1 crossposts

India's warehouses are upgrading fast. The equipment nobody talks about is doing all the work.

These aren't big warehouses. They're tight, multi-level city spaces where forklifts don't fit and freight elevators cost 5x more than needed.

So what moves goods between floors at 2 AM when your order goes out?

VRC lifts. Simple machines. Platform goes up, platform comes down. No pit needed. No machine room. No elevator license. Costs ₹5 to 12 lakh installed and runs for 20 years.

India's material handling market sits at $11.4 billion right now and is heading to $23.3 billion by 2034. Budget 2026 pushed ₹12.2 lakh crore into infrastructure capex. Plants that had upgrade requests pending for two years are finally getting approvals.

The boring equipment is doing the real work behind India's 10-minute delivery promise.

Anyone here working in plant operations or logistics? What's the biggest bottleneck on your floor right now?

reddit.com
u/East_Introduction190 — 21 days ago