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Been working on a 3D printed stereo boombox called SignalForm. Here’s the component stack:
• Dayton Audio DMA105-8 4” dual magnet aluminum cone full-range drivers (×2)
• Dayton Audio ND105-PR 4” passive radiators (×2) for bass extension
• Dayton Audio KABD-250 2×50W amp board with DSP and Bluetooth 5.0 aptX HD
• Dayton Audio LBB-5Sv2 5×18650 battery system running 21V
• Tactile volume, bass, and treble controls via KABD-SPF function cables
• 12mm latching stainless power button
• Printed in PETG
The passive radiators and sealed enclosure design get surprisingly deep bass out of a 4” driver. Polyfill damping in each chamber. Epoxy and silicone sealed backplates — no air gaps. The KABD-250 DSP lets you tune the response curve to compensate for the enclosure size.
Ran a crowdfunding campaign. Didn’t fund. Released everything open source under CC BY 4.0 instead.
Full BOM, 3MF, STL, STEP files, and a complete assembly guide including wiring and first power on quirks are all on GitHub.
MakerWorld: https://makerworld.com/en/@ericbrunner
GitHub: github.com/PrintedPulse/signalform
Happy to answer questions about the acoustic design or component choices.