Silencer connecting rubber tube for ZDX65
▲ 3 r/BluGasBikes+1 crossposts

Silencer connecting rubber tube for ZDX65

How short do i have to cut these exhaust rubber tubes because i assume i cant have it acting as a major expressway for the hot gasses but i do need it to be somewhat long so i can re-route the downward angle of the zdx65 pipe. The pipe in its stock position as it sits without a silencer would spit hot gasses and exhaust straight at my rear tire. So i need it to be long enough to route the zdx65 back tube, around/through my pedal chainguard and up to where my silencer slip on will be connected to the rear chainstay/arm. The kit didn’t come with anything to clamp sonimma have to use plastic zip ties 🤦‍♂️ 🤦‍♂️ 🫣🫣

u/Fearless_Spare_9836 — 5 days ago
▲ 7 r/BluGasBikes+1 crossposts

Clearance for exhaust flange/How to lift my motor mount

Okay so if you look at this video you can see the axle for my pedals is in the way of the motor, i tried flipping the pipe and thats a dumbass move, i tried shifting around the motor mount, and finally i tried tilting the motor forwards and backwards. Tiliting it backwards was the only possible hope but still not enough elevation, just like a fuckin centimeter off when motor mount is as far back on the down tube as possible. I thought about cutting the header pipe and re-welding but that would fuck up the timing of the pipe….. wtf do i do now. Return the pipe?

u/Fearless_Spare_9836 — 29 days ago
▲ 5 r/BluGasBikes+1 crossposts

Air leak?!?!?!? HELP

So ive made several posts about this without much response.i have a zeda 100 max. I used initially all the stock parts, aside from the sprocket which is 28tooth for clearance on my chain stay. What im trying to figure out is, why can’t I get over 3700 rpm and roughly 25mph?!?! asking AI when reddit was not timely did me almost no service. It sounded like the ai was convinced (because the bike WILL NOT RUN off of choke!!!) my issue and seemingly halved numbers is an intake issue or air leak in general. Choke made it convinced it was an intake air leak. I did have a few other issues that could have been the cause or compounding into a much larger issue (such as a blown head/head-gasket (yes both, only a fraction on the actual head) from running the exhaust with the baffle removed, or soemthing else entirely like crank case issues (maybe rubber oil seals behind clutch lever and magneto?!?

Anyways i ordered a new carb, installed new header and cdi, replaced the head gasket, and more and still have only ~35-3700 rpm and 25mph….. what is wrong??!?!?!?!?!???!

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u/Fearless_Spare_9836 — 1 month ago
▲ 3 r/BluGasBikes+1 crossposts

Carb/intake troubleshooting/upgrade

Okay so i have been having issues i didnt even know i was having since break in. I had very high hopes for the zeda 100 max being the best fit for my stretch cruiser build. The problem was both my laziness/lack of knowledge and a pesky intake leak. Now after fiddling around with ai i have come to learn that perhaps there was supposed to be some kind of O-Ring for the intake->carb connection?? if so this is another part that was missing from my kit. I had just slipped the carb on the intake manifold metal to metal and tightened down the carb, but now i think i may have cracked my carb bc while i was working with it disconnected it was dumping fuel whenever i gripped the stock air filter tight. But basically the way i knew something was wrong was lots of four stroking, now there is some kind of weird very feint rattle noise in the background whenever im not hitting the right rpms (with the fourstroking assumedly caused by this intake leak). I havent been able to run the bike off of choke so thats how i know that part is fucked. Im wondering if i should just buy another engine to use the upgrades i have instead of potentially detonating a bomb i have armed with shitty break in. The head gasket blew at one point which i eventually changed but now there is a tiny gap and besides that the thing had leaked fuel/oil from somewhere on the front since day 1. Is the crank case and now after my handywork maybe the piston shot?

UPDATE EDIT So after some more research and AI tooling around, it sounds like my current course of action is to go ahead with the stage 2/3 upgrades, install an O-Ring with the new carb and see if that fixes the issue. Since im replacing the carb, exhaust, header, base gaskets, cdi, and spark plugs i should be able to single out whether it was one of these areas or the crank case/crank case gaskets and seals????

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u/Fearless_Spare_9836 — 1 month ago
▲ 7 r/BluGasBikes+1 crossposts

Cleaning carb/upgrading

So ive been through about 2 and a half tanks of the 2 liter stock running a probably fucked up fuel ratio. Pushing 28 tooth in the back to clear my chain/seat stays. Unfortunately on top of my poor estimate on fuel ratio i have had a carb issue that someone in another post identified as a carb/intake air leak: i can’t run the bike off of choke. So for starters if you can help me figure out exact steps to diagnosing that would be wicked so i can finally get a clean idle.

Otherwise break in has been okay. On my second tank i did remove the exhaust baffle/tip as mentioned in another post (got me pulled over but thank heavens i didn’t get it impounded). I did run it baffle off once or twice more just trying to impress or get the extra torque and top end it provides. I do plan to buy either a real reproduction or engine specific clone MZ65 pipe and slip on silencer with maybe a custom welded or flex pipe extension to the silencer. But first just wondering if running the baffle out fucked up my break in (i couldn’t resist the sound and the 30mph stock). I also have a dual spark head/cdi im waiting to put on for when i have the exhaust in. Other than that i think im solid for now unless anyone knows anything about mid drive ebike conversions (gunna turn it into a tri-brid)

u/Fearless_Spare_9836 — 2 months ago
▲ 16 r/BluGasBikes+1 crossposts

Got pulled over after removing the exhaust baffle

Got pulled over last night after removing the exhaust baffle on my micargi cruiser, got ticketed for “unregistered limited use moped”…… tf bro. Told me it had to be registered, and then i asked how i do that and they said “impossible”……. TF?!? I live in wny (not one of the good counties). How do i navigate this? Pedal out of the town i got pulled over in before starting the engine? Is there a way to get this registered? What should i do?

u/Fearless_Spare_9836 — 2 months ago
▲ 8 r/BluGasBikes+1 crossposts

Well now im really F$&@?! dude…. Do i have to tap/drill it???

I posted another crosspost on all the motor bicycle communities about this and how we got here. Summary: shitty stock hardware….. i bought new m6x1.0 20mm hex cap nuts that are identical accept being matte black steel instead of cnc or shiny cheap chinesium (i hope… i got them at home depot). I went to use channel locks and wd40 to try and remove the snapped off exhaust bolt but it snapped further………. I have a filing set, could i try and make a philips head or something or and i basically fucked at this point? Tap and drill? Re thread? Im new to all this, terrified i just fucked my motor up after only 2 days of riding…..

u/Fearless_Spare_9836 — 2 months ago
▲ 5 r/BluGasBikes+1 crossposts

Help please 🥺😰😰😰

Firstly there are issues with the chain alignment, tension and rubbing. i broke one chain on less than 15-20 miles of motor break in riding. (nearly enough to total the stock chain and move to my backup). Then the gasket that came with my exhaust was shit and it had a rip, i had no choice at the time so i rode with it anyways. It promptly blew the fuck up and left only a piece on the right bolt…. More on that later. Barely broken in the motor and now the exhaust started to bow outward at the face that rests on the motor port and gasket. Also because of this violent opening ive been having trouble with my carb. Cant turn off choke or it wont run and i assume thats my idle or my air leak over the exhaust port. Then there is the fact that the violent opening and re-opening of the exhaust port twisted my exhaust bolts and now one of my bolt heads snapped off during removal. I don’t wanna use a bolt extractor or retap if i dont have too but clearly the stock bolts are made of shit metal and they are really heat twisted and this one was DEFINITELY stuck when i broke it just now. Still had a little forward play screwing back into the motor but its stripped or something on those last couple threads idk what to do now…

u/Fearless_Spare_9836 — 2 months ago
▲ 3 r/BluGasBikes+2 crossposts

I need help with mounting bad yo

To be fair i don’t own any calipers and that is part of what is getting me into trouble. But i have now bought 2-3 hub mounts/adapters and 2 motor mounts both of which had to be returned for too big and too small. I guess my downtube is smaller than 1.65 inches, and its bigger than 1 inch. Same goes for the rear hub adapter. I can get more exact pics (using the string trick) when I get home to help anyone better understand. Is there any way i can use the disc brake hub adapter to connect a sprocket? I believe it has 6 screw holes. PICTURES HERE

u/Fearless_Spare_9836 — 3 months ago
▲ 4 r/BluGasBikes+1 crossposts

Clearance issue for rear disc brake on micargi seattle ss

I bought a proper 3 arm hub mount for the sprocket but i tested the fit of the sprocket while i am waiting and i see now that when i line the wheel up to where it needs to be, the caliper arm for the brake pushes the sprocket into the spokes. Should i just remove the rear brake? Maybe get front hydraulic?? I can keep the rear disc itself as a chain stop over the sprocket maybe?

u/Fearless_Spare_9836 — 3 months ago
▲ 3 r/BluGasBikes+1 crossposts

Is this frame dangerous for a 100cc (true 80 more like) zeda 100 max

I mentioned the stretch cruiser in general in another post and someone mentioned that if i used a v-mount for those chopper bikes like this one: https://a.co/d/07yk2eS3 That i would be safer and possibly welding it if modifying the baseplate of the mount was not sufficient. I was curious though after finding this weld in the seat post if that changes things because i was going to break the engine in on the stock kit mounts at the rear triangle but thats directly over the problematic weld 🕳. Luckily the company did mistakenly send me two frames and the second one is much better. I was only concerned because of the ai response (i know next to nothing about Automotive mechanics/engineering and would like to learn) stating that vibrations are what is the key killer of these bicycle frames when doing these builds and i would be dailying this bike about 31 minutes by pedal or 5 miles there and back everyday. The second frame was going to be my gal’s for an ebike but perhaps i should swap frames/projects.

u/Fearless_Spare_9836 — 3 months ago

Kill switch cables not long enough

My kill switch cables are too short for my stretch cruiser frame shown in picture. I don’t know where to find a way longer one or the right stuff to extend the connections.

u/Fearless_Spare_9836 — 3 months ago
▲ 2 r/BluGasBikes+1 crossposts

Micargi Seattle SS 100cc 2 stroke hybrid build safe?

Im flagging this as troubleshooting now even though i don’t have any major hurdles yet. My main question for right now is the general consensus on how dangerous/safe a zeda 100 max will be on the rear triangle of a stretched beach cruiser (from factory, NOT a regular beach cruiser cut and welded)?¿?¿ I can post/add pictures to give everyone a better idea. According to ai it may be too much torque and vibration. But ai slop never killed my dreams yet!

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u/Fearless_Spare_9836 — 3 months ago