u/JBriefcase

Hey guys,

I’m building a custom power and control board for a professional cinema LED video light. I wanted to throw it up here to see if there’s anything blatantly wrong before they actually pour the copper. I'm hoping this is as plug-and-play as possible (minus flashing the STM32, obviously).

Quick rundown of the board:

  • Brains: STM32F1 microcontroller
  • Wireless: PB-03M Bluetooth module
  • Power: IP2368 handling 100W bidirectional USB-C PD to charge a 4S LiPo.
  • Diffusion: A 4-MOSFET H-Bridge driving a 50V AC square wave for a PDLC diffusion film.

Main things I’m sweating over right now:

  1. Grounding: I tried setting up a star ground using a net tie to keep the noisy IP2368 ground away from the STM logic until they meet at the battery connector. Did I actually execute that right?
  2. The H-Bridge: I tried replicating a board that came with a PDLC Film controller, and i've never done anything like this before. As far as I know, it just takes 5V from the boost converter and steps it up to 50VDC, then it chops it into 50VAC feeding that to the PDLC film by cross toggling the transistors really really fast. But! No idea if thats gonna work!
  3. General idiot checks: Missing pull-ups, floating pins, or weird layout choices I'm blind to.

I’ve attached the full schematics, the 2D copper layers, and the 3D render the factory just sent me.

Tear it apart I'd much rather get roasted now than deal with a board fire later. Thanks!

https://preview.redd.it/f76xjcel8eyg1.png?width=2700&format=png&auto=webp&s=97bd8292adee07759442039738f9255287a14ab0

https://preview.redd.it/h4h10fdl8eyg1.png?width=3232&format=png&auto=webp&s=d08cdbd1a34b2e65c187a8bc977c787b471fd0bb

https://preview.redd.it/np7qqodl8eyg1.png?width=3114&format=png&auto=webp&s=6d1cd7a5a433b6c76f5b0592839d19a62baa8113

https://preview.redd.it/073lhfdl8eyg1.png?width=3052&format=png&auto=webp&s=ce6851c17092714d1e7feb3a1858b17bd5920c31

https://preview.redd.it/2nif5hdl8eyg1.png?width=3158&format=png&auto=webp&s=2913a70611396457b471e84080d28592e930b0b6

reddit.com
u/JBriefcase — 22 days ago

Hey guys,

I’m building a custom power and control board for a professional cinema LED video light. JLCPCB is currently doing the final routing, but I wanted to throw it up here to see if there’s anything blatantly wrong before they actually pour the copper. I'm hoping this is as plug-and-play as possible (minus flashing the STM32, obviously).

Quick rundown of the board:

  • Brains: STM32F1 microcontroller
  • Wireless: PB-03M Bluetooth module
  • Power: IP2368 handling 100W bidirectional USB-C PD to charge a 4S LiPo.
  • Diffusion: A 4-MOSFET H-Bridge driving a 50V AC square wave for a PDLC diffusion film.

Main things I’m sweating over right now:

  1. Grounding: I tried setting up a star ground using a net tie to keep the noisy IP2368 ground away from the STM logic until they meet at the battery connector. Did I actually execute that right?
  2. The H-Bridge: I tried replicating a board that came with a PDLC Film controller, and i've never done anything like this before. As far as I know, it just takes 5V from the boost converter and steps it up to 50VDC, then it chops it into 50VAC feeding that to the PDLC film by cross toggling the transistors really really fast. But! No idea if thats gonna work!
  3. General idiot checks: Missing pull-ups, floating pins, or weird layout choices I'm blind to.

I’ve attached the full schematics, the 2D copper layers, and the 3D render the factory just sent me.

Tear it apart I'd much rather get roasted now than deal with a board fire later. Thanks!

u/JBriefcase — 22 days ago
▲ 2 r/PCB

Hey guys,

I’m building a custom power and control board for a professional cinema LED video light. JLCPCB is currently doing the final routing, but I wanted to throw it up here to see if there’s anything blatantly wrong before they actually pour the copper. I'm hoping this is as plug-and-play as possible (minus flashing the STM32, obviously).

Quick rundown of the board:

  • Brains: STM32F1 microcontroller
  • Wireless: PB-03M Bluetooth module
  • Power: IP2368 handling 100W bidirectional USB-C PD to charge a 4S LiPo.
  • Diffusion: A 4-MOSFET H-Bridge driving a 50V AC square wave for a PDLC diffusion film.

Main things I’m sweating over right now:

  1. Grounding: I tried setting up a star ground using a net tie to keep the noisy IP2368 ground away from the STM logic until they meet at the battery connector. Did I actually execute that right?
  2. The H-Bridge: I tried replicating a board that came with a PDLC Film controller, and i've never done anything like this before. As far as I know, it just takes 5V from the boost converter and steps it up to 50VDC, then it chops it into 50VAC feeding that to the PDLC film by cross toggling the transistors really really fast. But! No idea if thats gonna work!
  3. General idiot checks: Missing pull-ups, floating pins, or weird layout choices I'm blind to.

I’ve attached the full schematics, the 2D copper layers, and the 3D render the factory just sent me.

Tear it apart I'd much rather get roasted now than deal with a board fire later. Thanks!

This is the PCB I copied from the PDLC controller

I used Phil's Lab's YouTube tutorial for the STM32F1 PCB and the Bluetooth module I found a datasheet for it

IP2368 Bidirectional schematic that i followed from a datasheet

This is the AUTOROUTED PCB that JLCPCB sent me, they're doing all the layout and routing

reddit.com
u/JBriefcase — 23 days ago