







Engine teardown/rebuild - Sensible upgrades?
Finally tearing into the engine pulled from a non-running '94 940T so I can plop it into my '91 740T. I have pretty much zero prior experience with engine building, but gotta start somewhere. Not seeking to break any records, but would like to have a bit more pep than stock without sacrificing daily drivability
Brief history of the engine from what I was told: it overheated after the last guy blew a hole in the radiator reservoir, and he tried to rebuild it without replacing the head gasket. Didn't hold compression afterwards, he got frustrated, and sold it to me
I'm pretty certain the block is going to need some love at a machine shop, especially given the notable rust in cylinder 2. Probably worth noting I had to douse the internals through the spark plug and intake manifold holes with PB Blaster to get the engine to move enough to access the bolts holding the torque converter. Is there anything that jumps out in particular I should be wary of at this stage, or should I just finish stripping the block and send it to the professionals? Is the scoring deep enough to be of concern?
I have a couple heads to choose from, one attached to a running '90 NA 740 parts car and the other to the '91T. I'm guessing the heads are all 530s and interchangeable, the one pictured from the '94 940T is a goner I'm guessing, based on the hole where the front of the camshaft sits. Would it be worthwhile to have the head ported, and/or grab an IPD Turbo cam while I'm at it? I'm in California and subject to smog testing unfortunately, so I would need to be mindful of visible upgrades that aren't easily reversible, but I don't imagine pulling the valve cover is part of the standard testing procedure
Either way, open to options and appreciate any constructive community input and advice!
Also if anyone is interested, the '94 940T shell is a rolling slicktop wagon with a clean title, would make for a good base for a drift build, feel free to hit me up if somewhat local to San Diego, I need to get rid of it sooner than later lol