u/Mysterytown

Image 1 — PETG stops extruding mid print on Neptune 3 – heat creep from dead hotend fan?
Image 2 — PETG stops extruding mid print on Neptune 3 – heat creep from dead hotend fan?
Image 3 — PETG stops extruding mid print on Neptune 3 – heat creep from dead hotend fan?

PETG stops extruding mid print on Neptune 3 – heat creep from dead hotend fan?

My Elegoo Neptune 3 starts printing PETG normally, but after some time it stops extruding and the extruder grinds the filament.

I replaced the entire hotend and nozzle, dried the filament, reduced retraction, etc. Still happening.

I noticed the heatsink/dissipator gets VERY hot, and the front hotend cooling fan (under the extruder motor) is not spinning at all.

Symptoms:

  • Extruder starts grinding/masticating the filament
  • Filament gets deformed/swollen near the hotend
  • I have to remove the filament, cut the damaged section, and reload it
  • After reloading, it prints normally again for some time
  • Dissipator/heatsink gets VERY hot to the touch
  • Extrusion becomes inconsistent with blobs and underextrusion before failure

The filament comes out swollen/deformed when I remove it, and after cutting/reloading it prints normally again for a while.

Does this sound like classic heat creep caused by a dead hotend fan?

u/Mysterytown — 6 days ago