【Aftermath Footage】1993 Indian Airlines Flight 491 Crash
https://www.youtube.com/watch?v=WH-mOEBfm80
On April 26, 1993, Indian Airlines Flight 491, a scheduled domestic service from Aurangabad to Bombay, crashed shortly after takeoff, killing 55 of the 118 people on board. The aircraft was a Boeing 737-2A8, registration VT-ECQ, manufactured in 1974 and powered by two Pratt & Whitney JT8D-9A engines. It had accumulated 43,886 flight hours and more than 50,000 cycles. The flight had originated in Delhi with stops in Jaipur and Udaipur before arriving in Aurangabad, a route popular with tourists visiting Rajasthan’s historic palaces and the economic hub of Bombay. On board were 112 passengers, including at least ten Western nationals from Australia, Britain, Germany, and Japan, along with two flight crew and four cabin crew. The captain was 38-year-old S.N. Singh, who had logged 4,963 total flight hours with 1,720 hours on the 737, and the first officer was 30-year-old Manisha Mohan, with 1,172 hours, 921 of them on type.
At Aurangabad, 51 passengers boarded and the aircraft was refueled before the crew received clearance for Runway 09. The takeoff roll began around 13:00 local time under hot, clear conditions. The aircraft reached rotation speed roughly 4,100 feet down the 6,000-foot runway, but the captain delayed rotation by five to seven seconds after the callout. The nose began to rise only in the final 500 feet of the paved surface, and the 737 still had not lifted off when it reached the end of the runway and continued into the 1,800-foot overrun area. A truck loaded with cotton bales was traveling on a public road about 410 feet beyond the runway end. The aircraft’s left main landing gear and left engine struck the truck, severing the landing gear and the engine’s thrust reverser. Debris from the impact damaged the left horizontal stabilizer and left elevator, causing approximately 98 inches of the stabilizer and 115 inches of the elevator to detach. The left engine’s RPM dropped, and the aircraft banked left.
Still airborne, the 737 flew approximately three kilometers northeast and struck a set of high-tension power lines, snapping all three. About 500 meters farther, it hit two babool trees, which tore off the left flaps and engine before the aircraft slammed into the ground left-engine-first. The fuselage split into two sections aft of the 19th cabin window. The rear section inverted and was quickly consumed by fire, while the forward portion slid another 190 meters before stopping. The cockpit crew evacuated through the window, and passengers and two surviving cabin crew exited through the left forward entry door. Fifty-three passengers and two cabin crew members stationed in the rear galley died; all but one passenger in the aft fuselage perished. Sixty-three people survived, including the captain, first officer, and two flight attendants, though 11 sustained serious injuries.
The Ministry of Civil Aviation launched an investigation, retrieving the flight recorders from the burned wreckage. Terrorism was quickly ruled out because no explosive traces were found, despite the crash occurring one day after the hijacking of another Indian Airlines 737. Investigators then examined whether the aircraft was overloaded. The load sheet indicated a takeoff weight 54 kilograms below the regulated limit, but further analysis suggested an overload of 118 kilograms, and some estimates placed the excess as high as one ton due to unaccounted hand baggage. Flight simulations showed that an overloaded state alone would not have caused the crash; instead, they pointed to the captain’s late rotation. Investigators concluded that Captain Singh routinely employed a delayed rotation technique, believing it would build up extra speed and improve climb performance, especially when he perceived the aircraft as overweight. On this flight, that misperception caused him to hold the nose down far longer than normal. When the truck appeared, he hesitated for two seconds before executing a rapid over-rotation to avoid collision, later stating he felt disoriented and panicked. First Officer Mohan recognized the abnormality and momentarily grabbed the control column, but the captain told her to leave it.
Contributing significantly to the accident was the presence of the truck on a road that passed close to the departure end of the runway. Until 1985, gates controlled traffic during flight operations, but those gates had been absent since 1986. The National Airports Authority (NAA) had failed to regulate vehicle movements on the road, and investigators noted a lack of coordination among NAA officials responsible for the area. The final report, issued on December 25, 1993, determined the probable causes to be pilot error in initiating late rotation and using an incorrect rotation technique, and the NAA’s failure to control vehicular traffic on the adjacent road during flight hours. After the crash, the runway was lengthened by 3,000 feet and the road was gated again. Captain Singh’s command license was revoked and his co-pilot license suspended, while other officials faced departmental action.
Investigation Report:https://www.dgca.gov.in/digigov-portal/Upload?flag=iframeAttachView&attachId=i4WUfruawscOchoa3rOxXA%3D%3D