




Cutaway 30 Clone with Ultra 80X
Nashville Packs was not taking new orders and I’ve been eyeing the Cutaway for a while for an upcoming trip.
Made a clone from photos, descriptions, and the generously detailed spec sheet from their website. A really nice design which can be made with just a front and back panel and a single continuous seam. (the bottom is an extension of the back panel.
This is my first time working with Ultra 80X. To compensate for its lower denier and thinner backing, I backed the center and side anchors on the font panel with a double layer patch that I taped over on the inside.
Vest straps are made from Ultra 200X, 3mm spacer mesh and some 6mm eva foam in the shoulder sections.
Total weight with Y strap came out to 9.7oz