r/AutomotiveEngineering

Modern vehicles are excessively complex?

Modern vehicles are so excessively complex, that even experienced mechanics struggle to fix them at times.

My dad was a mechanic for 45 years, (now retired) and he would fix his own vehicles in his garage during the 1970s, 80s, and 90s, all the time, and all he needed were some basic tools.

Today, you have to pull the entire engine out and/or practically take apart the entire vehicle just to replace a single part. A process that can take several days!

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u/DoublePassRadiator — 11 hours ago
▲ 31 r/AutomotiveEngineering+5 crossposts

Curated collection of Tribal/Tacit knowledge + hard-won lessons from Detroit automotive veterans

Hi guys-- I came across this link where a group of automotive veterans from GM and Chrysler have compiled a list of essays-- mostly around vehicle development-- damper tuning, steering development, war stories with bushing/bar tuning etc etc. It feels like a growing gold mine. Check it out and I'd be curious if anyone might want to join me (active suspension engineer from ClearMotion here.)

https://8-fold.io/lens/7e3514b5-0f66-449d-81d5-c118fff3ea68

u/Ok_Teacher_2766 — 2 days ago
▲ 44 r/AutomotiveEngineering+3 crossposts

Bosch EV14 EG injector – individual spray cone angle/width?

I'm designing a custom intake manifold for a 16-valve engine and I’m looking at using a Bosch EV14 injector with an extended nozzle and EG twin-spray pattern.

The Bosch information I’ve found gives the angle between the two spray beams, along with the overall spray offset and orientation. However, I can’t find the included angle or width of each individual spray cone.

I need this information to determine:

- How far the injector nozzle should be positioned from the inlet valves

- Whether each plume will target the correct valve area

- Whether the spray will clear the injector boss and port walls

- The correct injector angle and nozzle position in the runner

Does anyone have a Bosch spray-targeting or patternation drawing for an EV14 EG-type injector?

I’m ideally looking for:

- The individual cone angle of each plume

- Spray diameter at a known distance, such as 30, 50 or 70 mm from the nozzle

- Recommended nozzle-to-valve distance

- Part numbers for high-flow extended-tip EG injectors, ideally around 1,000 cc/min at 3 bar

Any Bosch documentation, test results or experience positioning these injectors would be appreciated.

u/Williampwll — 3 days ago
▲ 319 r/AutomotiveEngineering+7 crossposts

AI Took Your Job, Broke Your Kid, And Wants Immunity For It

AI is taking jobs, a teenager is dead after talking to ChatGPT, and the same companies building this stuff are lobbying for legal immunity before anyone can hold them accountable. Flock cameras are already watching you. Humanoid robots are already in warehouses. Nobody voted for any of this, and nobody's slowing down to ask if it's safe. This is what's actually happening, not the sanitized version.

This video discusses a case involving teen suicide and AI chatbots. If you or someone you know is struggling, the 988 Suicide & Crisis Lifeline (call or text 988) is available 24/7.
(I am a witness, not a legal professional — this is my own research/opinion. CW: discussion of teen suicide.)

Sources: https://www.youtube.com/watch?v=RafuYcUolY4&list=LL&index=20, https://www.youtube.com/watch?v=qCsYVL-v-3A, https://www.youtube.com/watch?v=gIxq03dipUw&list=LL&index=15&t=11s, https://www.youtube.com/watch?v=qnOmUWd-OII&t=16s, https://www.youtube.com/watch?v=wlMgNtBipe4&list=LL&index=13&t=6s, https://www.youtube.com/watch?v=gIxq03dipUw&list=LL&index=15&t=305s, http://youtube.com/watch?v=AdUNz3x3re0, https://www.youtube.com/watch?v=zNrmeuU3csg&list=LL&index=17&t=27s, https://www.youtube.com/watch?v=bC4Spp6Swxc&list=LL&index=12&t=746s, https://www.youtube.com/watch?v=aooiDA-AsNo, https://www.youtube.com/watch?v=7viqI2WFfog,

u/Lotus532 — 4 days ago

Way to become machanical engineering in automotive

I just getting rejected from the Mercedes-Benz Advanced Modern Apprenticeship, now I'm searching another way to have chance to become machanical engineering in automotive in the future, so I planned to become a foreman in singapore(bcz I living near the customs). Should I looking for another chance to study the program like this such as techtra? But my parents doesn't support me to continue study... Please I really fascinated by the logic of car working😭

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u/TheDepDarkFantasy — 4 days ago
▲ 8 r/AutomotiveEngineering+2 crossposts

Who knows the name of this plug?

Hi everyone, I'm in need of this type of plug. It's a 13pin connector which is found in a volvo s80 I, s60 I, v70 II and XC90 I from the early to mid 2000's.

There it's used to connect the cables of the towbar.

Kind regards!

u/Helemaalklaarmee — 6 days ago

Resources for engineering and application of seals, gaskets, orings

Hello, stepping out of my comfort zone and helping with a project involving sealing surfaces for a part that's cast aluminumnumnum to another piece of cast aluminumnumnum. Material supplied is high temp silicone and viton. I know nothing about seals, but, I'm relatively decent at reading and learning. Thanks.

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u/lost_your_fill — 5 days ago

Ángulo de deriva real de un coche.

Yo soy un poco friki de esto, y en el assetto corsa siempre me fijaba que se deforman los neumáticos, y en beamNGdrive.

Y en mi fp de automoción hice un TFG sobre justo esto, sobre cómo todas las geometrías de suspensión y alineacion van enfocadas a pisar bien y deformar bien el neumático. Entendiendo bien como lo que buscas vaya

Y hace poco puse una cámara derrapando con un e46 320d, en las ruedas delanteras, y no me esperaba ver ese ángulo de deriva, y me quedé alucinado, lo comparto para que lo disfruten

(Si saben otro hilo donde pueda interesar estos temas o publicaciones diganlo)

u/un-usuario-de-miles — 6 days ago

structural engineers -- regarding chassis reinforcement on secondary structure, in this case glass filled Nylon

I am annoyed at a respected Japanese craftsman in the chassis reinforcement space for declining to work on this brace for me as a product. Ignore the clashes and hole details -- this was a mockup to propose work and communicate the packaging requirements.

Brace material would have been Ti or Al sheet, welded at the centerline to create a large cross section with low unit weight. This mockup uses a 10mm hollow section, likely .080" thick sheet, which creates rounded box sections. The crux of all forward brace products is that they don't improve the engine bay's torsional rigidity at all, and there is no direct connection available between opposite corners of existing structure. The hood is in very close proximity to the strut brace, perhaps 1.5-2" above the engine cover.

The original OE brace is very lightweight and was likely added as tension support to handle increased aero load on the very forward leading edge of that aero package. The lateral brace is there to prevent it buckling given the bends are there specifically for packaging reasons.

He gave this response:

>The radiator core support is made of resin; I feel that simply bolting a custom-fabricated rigidity panel to the two existing bolts there would not yield the expected results. That is precisely why [we have] not commercialized a bolt-on part of this type.

>I sincerely apologize, but we cannot manufacture parts where ensuring performance is difficult.

>Thank you for consulting us on this matter.

I think this is a bit silly, as my structures experience would say -- provided the underlying structure is sufficiently stiff, and bearing load is not an issue -- there is no functional difference of material of that structure.

Would like to hear from some structural engineers in industry what their thoughts are on reinforcing secondary structure.

u/dbsqls — 11 days ago

What's the cheapest way to get a custom block made, without going for a billet block?

I know it sounds silly at first but I'm specifically asking about cases where power density is not a concern. Say you're restoring a certain car but the engine is extinct and you're simply not interested in having single hp above stock.

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u/TheFodGatherToo — 11 days ago

What steel would be used on control arm bracket

What type of steel would be used on a lower front control arm mount of an SUV (2006 jeep liberty). Would it be mild steel or HSS? What yield strength. Atleast approximately.

u/Square-Weird-6704 — 13 days ago

Automotive Design - What drives it?

What are the primary drivers of automotive design in the last 30 years? If someone says "government safety and environmental regulations drive 90% of automotive design", what would you say to that?

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u/Aware-Lingonberry602 — 13 days ago

How are modern EVs improving battery thermal management systems?

I’ve been reading a bit about electric vehicles and got curious about how manufacturers are handling heat control in battery packs. Since battery temperature directly affects performance, charging speed, and lifespan, it seems like a critical area in automotive engineering.

From what I understand, some companies use liquid cooling while others rely on advanced air cooling or phase-change materials. Tesla, for example, uses a liquid thermal management system, but I’m interested in how other OEMs are approaching this problem.

What are the latest engineering solutions being used in the industry to improve efficiency and safety in battery thermal systems? Are there any emerging technologies that look promising for next-gen EVs?

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u/PotentialBest147 — 12 days ago