
Comparing Aceoffix C5 to Brompton G line Headtube
I wanted to look more closely at the headtube of my Aceoffix C5 after seeing several cases of G line head tube failures; everything from headtube splitting apart to rivnuts splitting the steel. It would be concerning if Aceoffix did not make the headtube thick enough since it's an aluminium frame vs the Brompton's steel.
Luckily they made it about 3.5mm thick, which based on my calculations, should be stronger than the G line headtube. I also looked into the ultimate tensile strength, yield strength, and fatigue life of 6069 aluminium and how those values are calculated and how we should interpret it in the context of a bike frame.
My conclusion is that the fear of fatigue life on aluminium bikes is very overblown.