r/plastic

▲ 6 r/plastic+3 crossposts

Prototype Tooling for Overmolding/2K

Hi all,

I'm not an injection molder but have worked a fair bit on plastic component development over the last few years. We've always opened steel tools even for low-volume parts and even prototypes. It strikes me as very wasteful if the tool isn't being used to produce hundreds of thousands or millions of parts, and so I wanted to hear the community's thoughts about typical prototyping workflows.

I'm aware tools can be made in aluminium or even high-temp plastic, but for some reason our molding partner has always been reluctant to do this. Any thoughts as to why?

Something that may complicate it slightly is that we're looking to make overmolded or 2K molded parts which combine soft TPU with a rigid polymer component, and we're targeting a strong chemical bond (the parts will be used to seal a pressurised vessel, so the bond must be airtight even at pressure).

Any advice on how best to prototype this kind of part in a cost-effective way is much appreciated!

reddit.com
u/gneisslab — 1 day ago
▲ 1 r/plastic+2 crossposts

How do I "plastic detox" my body if I'm probably accidentally eating my own plastic cutting board every day?

I know microplastics are everywhere now, and a big source is just using normal stuff like plastic cutting boards or heating things up.

I don’t want to go extreme and throw away all my plastic items, but I want to start a realistic "plastic detox" for my body. What are some low-effort, practical tips to flush them out or minimize daily exposure without living like a caveman?

reddit.com
u/Sorry-Assignment1823 — 2 days ago

Polywatch vs Novus2

Hello everyone, I hope your having a good day. I have recently used novus 2 on the polycarbonate shell on my AirPods case, and am now noticing some micro marring and light haze. Should I use polywatch for this? Or keep buffing? I have buffed over 10 times on each side.

u/ibenthdmion4090 — 3 days ago

Talk me out of buying Chinese stretch blow moulding machines

I’ve been looking into buying equipment for PET bottle production and now I’m sitting here wondering if I’m about to make a terrible financial decision. I already work around blow moulding, but I don’t have direct experience running injection systems for preforms myself. The idea was to start small with PET preforms and eventually scale up from there.

I’ve gotten several quotes for stretch blow moulding machines and related injection systems from Chinese suppliers and the pricing difference compared to western equipment is honestly huge. Of course every sales rep makes it sound super simple. Plug it in, load material, press buttons, and suddenly bottles appear forever lol.

What worries me is long term reliability and the learning curve nobody talks about during sales conversations. I know plastics processing never stays as simple as brochures pretend. I even dug through factory discussions involving machinery suppliers trying to compare servo systems, heaters, and mold compatibility between brands.

For people who’ve bought lower cost molding equipment before, what problems showed up first and what machine specs mattered way more than expected?

reddit.com
u/Embarrassed-Career30 — 5 days ago
▲ 5 r/plastic+1 crossposts

Hello , random strangers I don’t really know you, but I need people to fill out this form for my school project. If you’re teenager, I’d really appreciate it if you could help and share it with more people too.

If you don't trust link or any other problems please answer the questions from this photos.

Waste Management 🗑️ – Fill out form

Single-use plastic waste management  – Fill out form

https://preview.redd.it/3j6l4a0xrm1h1.png?width=324&format=png&auto=webp&s=2f9cd996e6030a115906117534d2a3c540c55df6

https://preview.redd.it/qyvs8epxrm1h1.png?width=376&format=png&auto=webp&s=04e0299ca4e4acefcc8d1a130061584a72a53e95

https://preview.redd.it/yyvt0ayyrm1h1.png?width=466&format=png&auto=webp&s=2d984a02659f2dfb19b4fc24753269cd8cbb8069

https://preview.redd.it/za1k4pmzrm1h1.png?width=462&format=png&auto=webp&s=e5aab2e9ab822d11c48126278db35973ec3d8991

https://preview.redd.it/4qp50hj0sm1h1.png?width=461&format=png&auto=webp&s=d2e43eaa99d9e9e6d7a6a868f34d2b58b4f28a4a

https://preview.redd.it/8kt4ka01sm1h1.png?width=459&format=png&auto=webp&s=c10bd13f0a5b6e62cc34221726fad974fec4b544

https://preview.redd.it/dwrxn112sm1h1.png?width=451&format=png&auto=webp&s=b88e41ed4de6a9bb93e2e8790dcb71e22d351bce

  1. What smart city ideas could improve waste management?
  2. What changes would you like to see in your school or community regarding recycling and waste management?
  3. How do you think schools should encourage proper 3Rs to students?
  4. Write/ suggest a question that might be curious to everyone.
  5. What is your opinion on the waste issue and waste management?

SECOND FORM

https://preview.redd.it/fb23mkn9sm1h1.png?width=369&format=png&auto=webp&s=c6fca0f38ed0e0ce3cf2f4f019a92b40663fee2a

https://preview.redd.it/xhys825asm1h1.png?width=579&format=png&auto=webp&s=86b5de051c9b2aa43cc1dc2f3df63e508e523a18

https://preview.redd.it/qlcpojjasm1h1.png?width=402&format=png&auto=webp&s=b1210a541ed82955e2a8f7a014fa02c02ac13931

https://preview.redd.it/wjq1ngwasm1h1.png?width=556&format=png&auto=webp&s=e083019c61e9116a2f7ab36f52b95340db78b801

https://preview.redd.it/qfbjti9bsm1h1.png?width=564&format=png&auto=webp&s=a1b4b7687a7159389396819a2f66d165fb7f5f9b

reddit.com
u/Straight-Pomelo-5804 — 5 days ago

How do you stop your plastic tubes from cracking when shipping in cold weather?

How do you stop your plastic tubes from cracking when shipping in cold weather?You could try wrapping your plastic tubes with heat shrink bands prior to shipping to help prevent cracking in cold temperatures. This technique, shown in a TikTok video, may help, but might add additional costs. Additionally, you could consider looking at Alibaba for cheap anti-crack additives and test the ratio to achieve a good blend. In terms of cracking, would love to hear if anyone else has a trick they use for making tubes that can survive -10° F°.

reddit.com
u/TangeloBusy2114 — 6 days ago
▲ 1 r/plastic+1 crossposts

The E in PETG stands for Glycol, not the G - description on prusament.com is wrong? Where are the chemists?

Hello there,

I stumbled upon this paragraph and it left me a bit confused, since my basic chemistry knowledge taught me otherwise.

>The G in the acronym PETG stands for Glycol which is added during the manufacturing process. Glycol modifies the properties of PET [...]

https://prusament.com/materials/prusament-petg/

To my understanding, the "G" in PETG does not simply stand for glycol, as is often claimed (and not just by Prusa). As confusing as this may sound, the "E" already stands for glycol - while the “G” actually stands for "glycol-modified copolyester" (and not "contains glycol").

Stick with me for a moment and let's start simple with good old PET.

PET stands for Poly Ethylene Terephthalate. It is produced from the monomers ethylene glycol and terephthalic acid (or dimethyl terephthalate). So the "E" effectively refers to ethylene glycol (also called monoethylene glycol or MEG). Since the common name for this substance is simply "glycol", the "E" already indirectly represents glycol. Chemists may also refer to the broader family of MEG-derived compounds collectively as "glycols".

Now to PETG. The common explanation is that glycol is "added during the manufacturing process". But that is not really what happens. Instead, part of the ethylene glycol is replaced with another diol - most commonly CHDM (cyclohexanedimethanol).

If the ratio of MEG to CHDM shifts further toward CHDM, the polymer may then be classified as PCTG, which some people might know as the "bigger, stronger brother" of PETG.

And finally, if the ethylene glycol were entirely replaced by CHDM, the result would essentially be PCT, yet another polyester.

Since I’m not a chemist, I’d genuinely appreciate feedback from someone with an actual background in polymer science to shed some more light on this - and, of course, correct me if I'm wrong.

TL;DR:

PCTG is a modified version of PCT with partially added (ethylene) glycol - but PETG is a modified version of PET with partially replaced (ethylene) glycol (or respectively, the G stands for "modified by an additional glycol / diol component").

Am i wrong?

u/suit1337 — 10 days ago
▲ 1 r/plastic+1 crossposts

What is the maximum speed I should use on a rotary tool when working with plastic?

I dont know if 15000RPM is slow enough or should i buy one with 5000RPM?

reddit.com
u/MehmetMond — 10 days ago
▲ 40 r/plastic+2 crossposts

Plastic parts

Hey everyone,

Some of you might remember a post I made a while back showing off a custom MagSafe wireless charger I designed and 3D printed for the E46 centre console.

Since that worked out so well, I want to use my mechanical engineering background and print setup to try tackling more of the infamous E46 "plastic-itis". We all know how brittle the plastics and clips get on these cars after 20+ years in the Aussie sun.

I’m looking to model up and print some of those annoying little parts that are either NLA or cost stupid money to ship from overseas just for a 50-cent piece of plastic. I'm already looking at redesigning the window regulator sliders and those interior trim clips that always break, but I want to know what else is driving everyone crazy.

Is there a specific bracket, trim piece, or sensor clip that always snaps on your car? Or maybe another custom quality-of-life mod you wish existed but no one makes?

Let me know what’s currently giving you grief. Also, if anyone has their broken original pieces sitting in a bin somewhere, let me know—I'd love to grab them to get the dimensions right!

u/Silly_Raisin_8397 — 11 days ago

Plastic Selection Advice

Hi everyone,

I’ve nearly completed the full restoration of my ‘67 Mustang, but I still need a headliner.

I wanted to make my own hard removable headliner, just like the fiberglass ones that CJ pony sells.

I was able to generate a concept image, where the headliner would be made from some ‘frosted’ looking black plastic to diffuse the LEDs that I would sandwich between the ceiling and headliner.

I’ve been struggling with picking a plastic though.

It needs to be easily moldable and not sag after a few summer parking lot heat cycles.

Any suggestions? I’ve been told I’m looking for a unicorn.

I was planning on draping the sheet of plastic over a mold of the ceiling and forming it with either a space heater or heat gun, but maybe I should just get a dedicated plastic oven to evenly heat it?

Any advice is appreciated!

Cheers

u/That67MustangGuy — 12 days ago

I bought a phone case from Ali***ress for my phone and only now realized that the rear insert is not actually magnetic. I already checked it with a multimeter set to resistance (ohms) and confirmed that the part is metallic. I'd like to remove this metal insert and replace it with a truly magnetic one. I already tried mechanical prying with a blade but only ended up damaging the surrounding plastic housing.
Which solvents or debonding agents could be used to detach this metal component from the plastic substrate? Unfortunately there're no identification marks on the plastic, so I cannot determine whether it is ABS, PC, TPU, or another thermoplastic.

u/Sea_Horse99 — 14 days ago