Prototype Tooling for Overmolding/2K
Hi all,
I'm not an injection molder but have worked a fair bit on plastic component development over the last few years. We've always opened steel tools even for low-volume parts and even prototypes. It strikes me as very wasteful if the tool isn't being used to produce hundreds of thousands or millions of parts, and so I wanted to hear the community's thoughts about typical prototyping workflows.
I'm aware tools can be made in aluminium or even high-temp plastic, but for some reason our molding partner has always been reluctant to do this. Any thoughts as to why?
Something that may complicate it slightly is that we're looking to make overmolded or 2K molded parts which combine soft TPU with a rigid polymer component, and we're targeting a strong chemical bond (the parts will be used to seal a pressurised vessel, so the bond must be airtight even at pressure).
Any advice on how best to prototype this kind of part in a cost-effective way is much appreciated!