u/Fast_Alternative_322

Automate my Bandsaw using Fatek PLC
▲ 1 r/PLC

Automate my Bandsaw using Fatek PLC

Hi everyone,

I want to automate my bandsaw using a Fatek PLC that I salvaged from an old machine. I have very basic knowledge of PLC programming, but I'm willing to learn. I know enough electronics and electrical, but not PLC programming.

Here are the reference videos showing the kind of automation I'm aiming for:

- https://www.youtube.com/watch?v=ZBteCRNl3Xo

- https://www.youtube.com/watch?v=RX05rM4HH_4

- https://www.youtube.com/watch?v=dIyxCM65_yI

**Parameters / Inputs & Outputs I need to control:**

  1. Machine Idle / Cycle Complete status

  2. Fixed Jaw Clamp / Unclamp (Pneumatic)

  3. Moving (Pusher) Jaw Clamp / Unclamp (Pneumatic)

  4. Material Feed/Push – using either Stepper motor, Servo motor, DC motor, or Pneumatic actuator until it hits an adjustable limit switch

  5. Material Available / Presence sensor (Limit switch)

  6. Cycle Complete Limit Switch

  7. Turn on the motor and coolant

  8. Full Manual Override mode (ability to control everything manually when needed)

I would really appreciate any help with:

- Suggested sequence of operation (best workflow)

- Basic ladder logic

- Recommendations for feeding as material weight can be 200 Kgs in some cases but will be placed on rollers.

u/Fast_Alternative_322 — 6 days ago
▲ 71 r/CNC

Why are chips getting rolled up on the drill?

Drilling 4.2mm hole 20mm deep

HSS M35 coated twist drill.

35mm/sec at 900 RPM.

Am I doing it alright? Why is chips getting stuck to the drill?

Can I go on without cleaning?

I have to drill a few hundred holes.

u/Fast_Alternative_322 — 22 days ago