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I think this is my best piece of work yet. I decided to try using a different material for the appliqué not least because I knew this one was going to have so many layers. I went for a stunning organic Japanese 100% cotton twill from Ray Stitch, the 270gsm heavier ones, and they offer 12 colours i think which are all just perfect. I also wanted a nicer more visible fray and the twill with its diagonal weave just comes out so nicely after a wash.
The base t-shirt is a very heavyweight 100% cotton french terry from my local fabric supplier, it feels about the same weight as a 420gsm terry I’ve got. Now bearing in mind that I didn’t remove a layer from under the ‘shield’ that puts the front of the tee at around 800gsm before the twill rose appliqué starts, so with another 3 layers of twill this t-shirt must be 1550gsm at its thickest point right at the centre. Obviously that is insane and it is quite heavy, however for my specific use case with it being medieval inspired I really want it to look like it’s being worn over armour, so the crazy thickness helps immensely with that. I do wonder if it risks putting uneven strain on the structural seams though. They are all overlocked together with an industrial 4 stitch overlock.
The yellow jeans thread I used left some big loops of top thread on the underside, and after troubleshooting I realised my particular machine isn’t set up for thread so thick. Instead of unpicking and risking holes in the appliqué, I just hand sewed the loops down tight as you can see in the picture with the bright blue thread. It was a bit like a pad stitch just into the material but not through.
The pattern is my base t-shirt block which I achieved by inputting my measurements into the avatar on CLO3D and draping on there, before cutting and sewing. In this case I extended the pattern down a few inches as this one’s not for me it’s for a much taller friend of mine.
The only other thing I’d like to improve is the neckband. It really feels like a lottery doing these and I expect it’s unevenly matched weights. I always do 80% of the net neck circumference and sometimes that works well but other times like this it bunches. If anyone knows how so could amend this that would be much appreciated, I might try redoing this neckband as i’ve got enough rib spare. Oh yeah and the rib is a cotton elastene blend from my local as well. Feels quite nice.