r/Hydraulics

Tool recommendation

Tool recommendation

Hi, looking for some advice! Got to replace this hose, can’t get a regular 19mm spanner into the gap to remove old hose.
Is there any tool that could be recommended?

u/Toby_C_96 — 4 hours ago

Load sense question

Hello everyone. Im having an issue with a bobcat e45 mini ex where it has slow hydraulic functions until it warms up. Super slow in the winter time. It has a variable displacement piston pump. Ive only had the chance to look at it once when it was cold. First thing I did was check pilot pressure and it was in spec and didnt drop when using the all the different functions. Then i hooked the gauge to the main valve and dead headed all the functions to check the circuit releifs and they were all in spec. Machine was moving incredibly slow while doing all this. I dont have a flow meter but I feel like the pump isnt weak or anything like that. Once it warmed up the functions were moving quick and it still had same amount of power.

Im leaning towards something to do with the load sense circuit, but this is my first time diagnosing any sort of load sense thing so im not exactly sure how it works. I have the manual but it doesnt exactly say how it works either. I think i have an idea how it works, so please tell me if im wrong.

Number 7 on the schematic is the pump. That sends fluid to P1 on the valve block and down to all the spools. When a function is activated, the spool shifts and sends pump pressure to whatever function you activated, but also sends it to number 31. That shifts number 31 spool over and sends fluid into the load sense circuit, and then down to the pump to change the angle of the swashplate in the pump and increase pump output. Is this accurate? Im not exactly sure how number 8, 9, and 10 in the pump work to achieve the swashplate angle change. If theres any videos or literature on this that you think would help, please send it my way. Thank you all in advance.

Added a better picture of the schematic in the comments

u/fhgtyjdg — 12 hours ago

Press conversion

Forgive my ignorance. But would it be possible to convert this style of hydraulic press to run with a electric pumo rather than the hand valve? I have a basic understanding of hydraulics but not enough to try and do the conversion without much more information. The plan is to use is as a small forging press, in its hand pump function its rated for 10tons but i cannot find information on the ram specifications and im away from the one i have to measure it. Im not sure if because it only has one port it would even work or if i would have to aquire a different ram. Any help is appreciated.

u/gearhead6-9 — 11 hours ago

Question for people that use code 61 and 62 fittings

I'm starting to sell these fittings and i dont know much about them. To my surprise when i got them, they came without the orings, is this standard practice? Also what do you guys prefer, do you think im better to pre install them on the fittings or should i send them on the side. Im selling to hydraulic shops or anyone that assembles hoses.

Thank you for your input

u/Top-Molasses-1865 — 20 hours ago

Seastar HA5430H (5606) alternative?

Is there anything else I can use or no? I cannot find any Seastar or other brand 5606 hydraulic steering fluid and I really need some today ideally. Thoughts?

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u/Far-Stable-2354 — 1 day ago

Pendant station 8W72Y up down wiring question

Hello. I have a hydraulic power unit. I am trying to make it work. How do you wire up this remote up and down please? Included are a couple photos of the solenoid directional I am trying to mate it with. Thanks for any and all information.

u/Ill-Independence-786 — 2 days ago

What would cause splitting on the female end of the quick coupler?

This is twice with the same skidsteer "tree puller" implement. This is the low-flow hydraulic fitting on my Kubota SLV75. The first time it happened I was worried about it being a banged up male end (bought the tree puller used), so I replaced that too.

The device is nothing more than a single piston for moving one arm of the scissors.

I'm hoping that the answer is "pulling too hard on the line" because then I can just get a longer hose or be more careful. I'm not sure what else it could be.

I'm interested in an expert's opinion.

u/Early_Scratch_9611 — 4 days ago

Floor jack release valve has play in its travel/wobbles?

Hello and thanks for any help. I've got an older craftsman 3.5 ton floor jack. I recently drained the jack oil, refilled and bled it. It seems to be working fine in the little bit I've used it since. 

The thing I'm wondering about is the release valve. It seems to wobble a bit as it travels up and down. As in I can see that the center of the star gear doesn't stay centered as the release valve goes up and down thru its travel.

Not sure if it has always been this way or if I somehow caused this while I was draining and filling the oil. I didn't really use this jack much and it's been a while since I used it last so it is possible it's always been like this. But should it be? Maybe I never noticed it before and I'm only noticing it now after poking around and working on the unit.

Should the release valve be seated such that the star gear will stay centered thru its travel? There's not too much wobble, maybe a couple millimeter worth of difference measured at the center 

It is enough play that as I spin the handle to tighten/loosen the release valve I notice a difference in engagement between the two stars of the universal joint. I can feel a tight spot where the star gear of the release valve strays far enough from center that it slightly binds against the star gear of the handle.

So, wondering if that play/wobble in the release valve is normal. The jack does operate well enough to use normally. Just annoying to feel that slight binding.

Thanks for your time. 🤙

u/raccoonhands — 3 days ago

Parker PVplus Pump

So I have got a hydraulic power unit in a quarry. The pumpnis a parker PVplus. The pump is controlled by a PQDXXA-PROFINET-Z10 controller. That means you can set limits for pressure. You can set target values for flow and flow-pressure to avoid motor stalling. You can change everything remotely by a pc or laptop in real time. I know that at some point the pumps needs maintenance. Is it possible to just buy the same pump and change it. Or is it necessary to teach the controller that there is a new pump?

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u/Ambitious-Show7436 — 4 days ago

Flow control failure modes

Hi

I am looking for failure modes that would allow more oil than necessary to pass through a flow control valave. So far l have:

  1. The valve/orifice failed open and allows more oil to pass through

  2. The check valve stuck in open position due to contamination or some other reason.

My question: Did l miss anything?

My question applies to both a catridge type and an inline type of flow control valve

u/Grandestmaster — 5 days ago

Fitting

Hi! I’m trying to identify a reusable hydraulic hose fitting that was used on a transmission cooler line on a car over 20 years ago!

Here are the details I have:
● The fitting appears to be a two-piece field-attachable (reusable) hose end rather than a crimp fitting.
● The male thread measures approximately 9/16-18.
● The nose has a tapered sealing cone, but I’m trying to determine whether it’s JIC 37°, SAE 45°, or another sealing standard.
● The fitting has been on the vehicle for years, so I don’t know the original manufacturer.
● Several people have referred to it as a “Strat” or “Stratoflex” fitting, but I’m not sure whether they’re referring to the brand or just using shop slang for a reusable field-repair fitting.
My questions are:
1. Based on the photos, can anyone identify the manufacturer or fitting family (Parker/Stratoflex, Aeroquip, Weatherhead, Gates, etc.)?
2. Does the nose geometry look like a JIC 37° flare, SAE 45° flare, or something else?
3. Is there a reliable way to distinguish these reusable hose ends by their machining features or dimensions?

Thank you!

u/LegitimateShine3288 — 6 days ago

Is it just me or is hydraulic work dire in the UK

Title asks it all really, I’m hydraulic engineer/tech in the Uk (benefit of working for a small business I get to design and install my systems) and work has never been so slow, it’s like everyone has just decided to stop servicing or repairing their machines when they go down. Is anyone else finding this or am I doing something wrong?

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u/jordanataylor — 6 days ago

[Power Plant] Closed Cooling Water System _ Bladder Tank

Hi guys, I need your advice.

Currently I am working as Power Plant Engineer and I have a question about CCW system. Normally, in South Korea and world wide, open type ccw expansion tank is applied which located in the high elevation(about 10 - 15 meter) to provide the enought suction pressure to Pump.

But I am thinking of using the bladder type CCW tank instead of open CCW tank. This bladder tank is subjected to be pressurezied in 2-3 bar with N2 bombe. But I am not sure this pressuired bladder pump can pressurize the CCW system (CCWP suction pressure) the same as CCW open tank. Because I heard the the main role of CCW baldder tank is to absorbe the fluctuation of the CCW system pressure not elevate the system pressure.

Could you please let me know if pressured CCW tank (at ground) can give enough suction pressure (NPSH a) to our CCW pump.

Many Thansk.

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u/livingsternROK — 5 days ago

What is a spigot?

Hey, currently going through an NvQ and one of the requests is to replace a hydraulic spigot and I was wondering if someone could explain or show an example of a hydraulic spigot? Specifically on elevator valve blocks

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u/kettleboy321 — 7 days ago

Obsolete directional valve.

Hello everyone, I have this old Parker valveP/N: D1VW20DNYC5-72 (first picture), the vendor offered the one in the second picture. I have doubts about it because the diagrams are different, but on the Parker catalog, there is a note calling out "spools have closed crossover".

Do you think this is a direct replacement?

Thank you!

https://preview.redd.it/l9v0qbo792ah1.png?width=1600&format=png&auto=webp&s=7aa2a8e469ae5d86dc920cefcc95061989866608

https://preview.redd.it/jf3xmtgea2ah1.png?width=1600&format=png&auto=webp&s=60af612ab0b406d5ddab37c70d1b0648fdd334ef

u/Old_Tank_2841 — 8 days ago

i have a pilot check valve - during testing the piston is breaking and leakage is happening- the piston hits both top and bottom and one more point is the piston is alumnium and hitting surface is stainless steel

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u/Extension_Sky_7580 — 7 days ago

Is being specialized in hydraulics still worth more these days?

Hi everyone,

I’m a hydraulic technician and I’ve been wondering if being specialized in hydraulics is still really worth more in today’s job market.

A bit of background, after a work accident I became permanently disabled. Workers’ comp sent me back to school for drafting, and after graduating I got hired by a large engineering company as a hydraulic specialist technician.

Before my accident I was a mechanic specializing in hydraulics. I rebuilt pumps, motors, valves, pretty much everything except cylinders because there were already a lot of cylinder repair shops where I lived.

During the interview they told me the salary was between X and Y, and that people with experience could easily make more.

On my first day they told me they normally don’t expect new hires to send projects to production for about a year because hydraulics is something you really learn by doing, not just in school.

But after my first week I was already sending projects to production. They didn’t really have to teach me hydraulics, they mostly showed me how to use their software and internal procedures.

After my probation, they offered me the lowest salary in the range. They said it was only fair for the other employees.

Now, only two months later, I’m already catching mistakes and correcting hydraulic component choices, placement, and calculations from people much higher than me in the company.

I’m not saying I know everything, I definitely don’t. I still have a lot to learn, especially on the engineering side. But I do feel like my years of hands-on hydraulic experience are bringing a lot of value, and it’s hard not to feel underappreciated.

So I’m curious, is hydraulic specialization still considered valuable? Is this normal when moving from the trades into engineering? Would you stick around and prove yourself, or would you start looking somewhere else?

I’d really like to hear your opinions.

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u/ti-gui10 — 8 days ago

Are lunchbox sessions worth it?

I am first year mechanical fitter (AUS) and our shop mainly does hydraulic work, pump, motor, cylinder and valve assembly rebuilds and on site fixed&mobile plant. I am trying to get at my job as quick as possible since I’m pretty young to everyone else and they are very knowledgeable on what they do (20 year age gap from the youngest).

One thing I mainly struggle with is reading hydraulic schematics when there is a lot going on with many dcvs pilot lines the whole lot. I was wondering if anyone has paid for the lunchbox sessions subscription and if they found it worth it.
Thank you for your time.

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u/ickable — 7 days ago

The worst mistake I’ve seen

This is the lifting apparatus for a dam gate for some part of the Hillsborough river, or possibly an extension off of it. They spend a lot of time and money to schedule these down for service outside of hurricane season so they can control flooding all through Tampa and the surrounding areas. I serviced and repaired probably a dozen of these cylinders over about 2 years, I had several custom tools I built to remove these threaded rod ends from these massive clevis. Then there was some internal restructuring and the contract was handed off to another company. The new company came out and you can see their attempts at unthreading the rod from the clevis. I don’t work there anymore, these were forwarded to me by my dad who owns the repair business I worked for.

u/saav_tap — 10 days ago