Fabricating a 15’ × 20’ tensioned mirror film frame for a public art installation – looking for advice on frame design, film tensioning, and structural considerations.
I’m designing an indoor public art installation that will use a 15’ × 20’ tensioned mirror film mounted at roughly a 45° angle instead of glass for weight and safety reasons.
I’ve already researched mirror films and understand the film itself isn’t the difficult part. My questions are about the fabrication and structural design.
For anyone with experience building large tensioned structures, projection screens, or architectural fabric systems:
How would you design the perimeter frame to maintain even tension over a surface this large?
Would you build a welded steel frame, an aluminum frame, or a modular bolted system?
At this scale, is proper film tensioning something an experienced fabricator can learn, or does it require specialized equipment and training?
What are the biggest mistakes or challenges you encountered on similar projects?
I’m not looking for someone to design the project—I’m trying to determine whether this is realistic to fabricate myself or if I should collaborate with someone experienced in large tensioned membrane systems.
Thanks for any technical advice.