Shells, Chassis, Boxes, Housings: There's got to be a better way than 3d printing or vacuum forming. Everything I make seems just...too flimsy for "real life" use.
tl;dr: 3d printing is great for prototyping and quick hit stuff. But the results are just not substantial enough.
I've got a couple projects that are driving me bananas (short a trip as it is.) There are certainly buckets of other projects. But those two are sufficient to capture the spirit of what I'm talking about.
- The nearly ubiquitous red "desk radio" from cyberpunk 2077. I adore that thing and have wanted to build one since I first saw it.
- An old school monolithic "dumb terminal"
I've printed the radio in pla as a test to make sure the mesh extractions worked (took some tweaking.) But it, like just about everything I print using pla or petg, just feels like something I made in the kitchen with mom from a kit with Vincent Price's face on the box.
A compound curve terminal housing adds challenges of heat dissipation and the like.
So what's the level jump from 3d printing? Large pieces. Compound curves, reinforceable...
I've got a bad feeling it's "mill out of aluminum and add an enamel finish." Which, as a software guy is far beyond my (current) skill set.