r/Motors

Image 1 — Is this a single-pole double-throw, or a double-pole double-throw?  Can I use two of these to control a three wire two-way motor?
Image 2 — Is this a single-pole double-throw, or a double-pole double-throw?  Can I use two of these to control a three wire two-way motor?
▲ 3 r/Motors

Is this a single-pole double-throw, or a double-pole double-throw? Can I use two of these to control a three wire two-way motor?

I have two of these switches that I want to control a 24volt motor. With that, I also want the LED's from the switches to always be illuminated.

The motor has three wires. One common, and the other wires when connected, control the motor direction.

Is it possible to have both of these switches connected (in the diagram attached, it would be the one labeled Normal Open 2), with each switch controlling the motor in a different direction?

u/Weird_Finding9926 — 7 hours ago
▲ 3 r/Motors

how do i make this motor work?

The motor says 24 V the battery is a 24 V battery and the controller is also rated for 24 V so I’m not entirely sure why the motor doesn’t work when I hit the gas pedal on the go kart? I know this is kind of vague and you probably need more information so if anyone has any way of helping me pm me so i can send you more in depth information

u/clout_man05 — 2 days ago
▲ 21 r/Motors

Do they make fail-safe, ramp-style solenoid latches?

I'm making my own "smart" cat flap because the ones on the market are super unreliable, expensive, and functionally limited. I have two barn cats I'm trying to keep safe and this latching mechanism is frustrating me.

I'm essentially wanting two solenoids, like the one pictured here, which will be mounted on either side of the flap. This will allow the flap to passively close from either direction, but need an unlock sequence to open from an RFID reader/beam sensors.

My issue is I need the option of a fail-SAFE, and almost all of these are fail-SECURE. The reason for this is we lose power quite a bit where I live, and I don't want my cats trapped inside in the event of an emergency. Is there anything like this you can point me to?

Even if I just get a better set of search terms I'm more than happy to look myself. But I am at a loss.

Thank you all!

Edit One more thing. I'm also designing this to have the option of directional access. I want to be able to say yes to entry, no to exit, yes to exit, no to entry, no to all, yes to all.

So in the event one of the cats has to be locked inside after a vet visit or something, I can lock them inside.

u/asquared1325 — 3 days ago
▲ 4 r/Motors

Help with motor ID

Hi, I'm working on my Suzuki motorcycle exhaust servo actuator. The little 12V DC motor has a badly worn commutator and brushes. The whole actuator module costs over $600 CAD so I would love to replace just the motor if possible...

I figured it would have some kind of identification numbers or even a manufacturer marking, but I don't see anything that's helping me ID it. Google Lens says it looks like a Mabuchi FC-280PC, but the whole housing has subtle differences, and nothing in the Mabuchi look-up is lining up to me.

Can anyone here offer me some guidance?

Cheers!

u/Embarrassed_Form924 — 3 days ago
▲ 1 r/Motors

High SPeed Induction Motor Required (Open to Development costs)

We are looking for a motor with the following key specifications:

  • 200 VAC, 400 Hz, 3-phase supply
  • Rated speed: 23,000 RPM
  • Approximate power: 1 kW
  • Approximate current: 3.5 A/phase
  • Operating temperature: −45°C to +55°C
  • Compliance with MIL-STD-704D, MIL-STD-810G, and MIL-STD-461E
  • Integrated thermal protection
  • MIL-C-38999 Series III connector (or equivalent)

A lot of manufacturers told me such induction motor is not possible but the client already has one but that motor is not accessible to us. This motor is required for a Gearbox cooling fan in a Helicopter. Need guidance and if possible then quotes too.

EDIT: DM me if you require a detailed spec sheet.

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u/cheesybarnacle29 — 4 days ago
▲ 3 r/Motors

Change or remove universal motor speed controller

My cheap Chinese bandsaw is a bit broke. The speed controller sometimes goes fast, slow and completely off all within 30 seconds.

I want to remove or replace the speedcontroller. I assume this is a universal motor (it has brushes and runs on ac).
It also has some “amperomatic circuit breaker” which also might be the issue. If this can be identified, is shorting it also possible?

If I just remove the speedcontroller, the motor only vibrates, so the circuit has some kind of starter.

u/remakker — 5 days ago
▲ 9 r/Motors

What happens if I misidentify a 120v motor or 240v motor?

I need to use an old woodworking jointer that belonged to my grandfather. It is currently unplugged. Where it sits, I have the option to plug it into either 120v or 240v. The motor tag is either long gone or I'm looking in the wrong place. The cord is still pliable enough that it isn't offering any clues. Since there is 240 there, I'm guessing it is 240, but what happens if I guess wrong? (In this case the only difference between the two receptacles is the 240v has a red plate and tag.) What is the safest way to approach this? I'm comfortable with residential electrical but haven't fooled with electric motors. Is there any way to identify the motor's wiring.

EDIT: I'm amused by the various down votes. It's an old building, it has issues. I have no idea who did the original electrical work, it wasn't my grandfather. The 240v outlets are clearly marked, even if technically incorrect. It's a work in progress. I've gotten as far as setting new main and sub panels, including a new sub panel for the shop. Unfortunately I can't get much further than that without moving a bunch of equipment and dismantling cabinetry. I've no space to do that at the moment because of other more pressing projects, like rebuilding damaged windows. I need the machines for those other projects. I'm the only person using the shop. This isn't a production space, it's a hobby shop. More importantly, were I to replace the receptacles, I would still be left with the question of how to identify the motor's current wiring, which is the root of the original question.

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u/WiseSquirrelLore — 8 days ago
▲ 0 r/Motors

I am building a bldc motor, how do I determine the rated voltage, power and torque for my build.

I have seen a number of hobbyist videos on youtube of people building BLDC motors using 3d printed parts. Of course I understand that most if not all of them are for educational purposes mainly, it got me intereseted in wanting to pursue a personal project of mine; To build an ebike BLDC motor.

I have however decided to go the 3d printing way as a form of learning myself before attempting what I set out to do. And I have done exactly that. I have built a 12slot 16pole stator core from 3d printed parts. I pretty much salvaged almost everything I needed from an old motor which included the bearings and insulated copper wire. I got some N35 magnets from aliexpress for my rotor.

Having done this project it got me thinking; how do motor manufactureres determine the rated voltage, power or even torque that their motors provide? I read somewhere that the winding turns, conductor size and even material selection play a role in determining these.

I understand that, for manufactureres they usually work backwards. As in they have a desired set of ratings in mind then using a combination of maths and design simulations work out all the parameters they need by leveraging Kv, Ke, Kt and Km constants.

My problem is, all the sources I have consulted (and by all sources I mean AI, since I could not find anything concrete) seem to be giving me entirely different approaches. Plus I don't trust AI that much in terms of this kind of information. I was hoping if someone could explain this to me or even direct me to some helpful resources.

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u/Antman-007 — 8 days ago
▲ 8 r/Motors

30-50 kw electric motor

I am looking for a relatively small, high performance brushless DC electric motor that can output in the range of 40-50 kw at 35,000 rpm for an electric pump I’m working on. Very similar to the ones used on the Rocketlab Rutherford engine. Is this even something I could buy?

This is the best one I could find, but the power would be slightly lower than I need at the required rpm, and I would rather not design a complex gearbox if I don’t have to

https://www.lehner-shop.com/en/inrunner/series-30/30100

Edit: I have a BS and MS in aerospace engineering, and have developed and successfully tested 2000 lbf liquid rocket engines. I know what I’m doing and am not in danger

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u/fiwic42533 — 11 days ago
▲ 3 r/Motors

Wobble in levitating axial motor

I am working on and axial motor that has a magnetic axel meaning a magnet creates the center point of the rotation while a normal stator gives the force. While testing the stator i encountered wobble or an eliptical orbit that the rotor takes. these tests were done without the axial magnet on. is this normal for axial motors? Does the mechanical axel do all the wobble stopping usually? if so the magnetic one insnt too strong but i have shit tolerances of the stator and the magnetic poles of the rotor are not all concentric cause of complicated reasons. Should i bother fixing these or work on a stronger axel

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u/qdefxtfr — 10 days ago
▲ 0 r/Motors

Help Identifying Old Motor

Found this old single phase electric motor at a yard sale. It sort of looks like an old bench grinder perhaps, as it has two output shafts. Can anyone surmise any additional information or relevant trivia from these pictures?

u/Dismal_Drummer3420 — 10 days ago
▲ 14 r/Motors+2 crossposts

How to open up motor to replace wires?

I’m not very handy but I’ve been having fun restoring this 1960s fan. High mode works, just not medium or low. All looked good on the other end, now I just need to get inside. I figured it would just be nuts and screws but I have these odd round things. Please advice. Thanks!

u/Rugie85 — 13 days ago
▲ 4 r/Motors

Looking for suitable oil for submersible pump

The manufacturer recommend additive free Turbine Oil ISO 32 but it’s hard to source. I was wondering if there was an easier to find alternative?

u/AnalogFeelGood — 12 days ago
▲ 12 r/Motors

Has FOC Become the "V8 Engine" of Motor Control?

Field-Oriented Control dominates modern motor drives, especially for PMSMs and BLDCs.

But CPUs are now absurdly powerful and inexpensive compared to when FOC became standard.

If motor control were reinvented from scratch today, would we still arrive at FOC, or are there alternative control strategies that were historically too computationally expensive to seriously consider?

Has motor control reached a local optimum, or are we just benefiting from decades of ecosystem momentum?

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u/Ok_Zookeepergame768 — 14 days ago
▲ 2 r/Motors

Two Speed Motor Troubleshooting Help

Hi. I am new to troubleshooting/repairing motors. This is a 2 speed hot tub motor - on low speed it was just humming rather than starting - I have replaced one capacitor and the other tested within 5%.
I replaced both bearings inside the motor also.
High speed works fine with no abnormal noises. Low speed just a very faint humming noise.
There’s basic schematics inside the capacitor housing and it’s all correct.

Does anyone know what may be causing this? And any tests I can run to verify?

Thanks to anyone who may be able to help.

u/theburtstare — 13 days ago
▲ 2 r/Motors

Random VFD failures on multiple machines

Hi everyone,
I’m looking for some technical advice regarding repeated VFD failures that have been very difficult to diagnose.

I sell a machine that uses a 220V single-phase power supply, a 250W AC motor, and a 300W VFD to control the motor speed. Over time, I’ve seen multiple VFD failures across different machines, but the failures seem completely random.

Here’s what I’ve observed:
Not every unit fails. In fact, many machines have been running without any issues.
When a failure does occur, it is the VFD that appears to be damaged, while the motor itself seems to be fine.

After inspecting several failed boards, I found that the BTA triac(s) appear to be the components that have failed.

The issue has happened on multiple independent machines, but not consistently enough to identify a clear pattern.
The machines all use the same motor and the same VFD model.

The specifications are:
Input voltage: 220V AC single-phase
Motor: 250W
VFD: 300Wrated

At this point I’m trying to determine whether the issue is related to the VFDs themselves or to some design/application aspect that I’m overlooking.

Some questions I have:

Has anyone experienced random BTA triac failures in low-power VFDs?
Could this point to a manufacturing or quality-control issue with the VFDs?
Is using a 250W-rated VFD with a 250W motor generally considered acceptable, or would you recommend sizing the drive with additional headroom?

u/Traditional-Judge168 — 12 days ago
▲ 3 r/Motors

Need help understanding this circuit for a motor driver

I'm using a VNH5200 motor driver for my RC Car. The datasheet provides a typical application circuit shown below. Underneath, it includes a note about a large blocking capacitor.

The circuit shows three symbols I don't understand. The one circled in red seems like it would be the large blocking capacitor, but why are there multiple connections to it? The capacitor circled in blue is a capacitor too, but that might just be a bypass capacitor. Can someone also confirm that the capacitor circled in blue should be connected to ground? Lastly, what is the component circled in green?

Edit: muC circled in red is the MCU

Edit 2: I'm confused by the purpose of the pull up resistors for the DIAG/EN pins -- are they not supposed to be controlled by the MCU? Are they connected to the MCU only for detecting a fault?

Also, 500uF is very large. Would an electrolytic capacitor suffice?

https://preview.redd.it/jpkhnj03wx8h1.png?width=1656&format=png&auto=webp&s=5cd7cec1c155326647bdfa22cba6e3b196e0ac98

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u/RohitRojo — 13 days ago
▲ 1 r/Motors

Stepper motor current issue

Hey All,

I am working on a 6 axis robotic arm project right now and im using stepper motors. The stepper motors I am using are pretty beefy for obvious reasons. The motors are rated for 48V at 6 amps. The motor controller im using is supposed to be happy to accomplish this.

My power supply displays the amount of current being used however what I am reading is .45A. while my controller is set to request up to 5.9 amps. Where am I going wrong or is this expected behavior?

Thanks for the help!

Motor: (Not using the controller)

Driver: CNC Digital Stepper Driver DM556

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u/Optimal-Fact-2791 — 13 days ago