r/Outboards

Choosing a small outboard for work.

I patrol rivers in the West as a park ranger. I'm being tasked with finding us a new gas motor for our rafts. Something lightweight, around 5 hp, and ultra reliable are priorities. A motor with Forward-Neutral-Reverse integrated into the tiller would be a big plus. What are your suggestions for a hassle free motor that fits those requirements?

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u/Steel_Representin — 17 hours ago

Clicking only at high speed.

1999 Yamaha 15hp 4 stroke. Just bought the boat, makes a clicking sound only when above 3/4 throttle and at high speeds. Any ideas what it could be?

u/Turkyparty — 11 hours ago

Mercury Extension Sleeve

Anybody have experience converting a Mercury 25hp short shaft to long shaft, and if so is this a good option?

u/BudgetReporter3450 — 10 hours ago
▲ 31 r/Outboards+3 crossposts

Who can tell me what’s wrong with the 15hp Honda outboard engine?

Alarm stops when I disconnect the 12V starter battery

u/AR_Berlin — 1 day ago

Genuine Yamaha Starter

Hey everyone I purchased an Amazon starter for my 2013 F150 after the old one stopped working. It worked about three times then on a water test after giving it throttle it went into limp mode and eventually wouldn't start at all.

I'm now determined to just buy a genuine starter but not sure which fits my exact model or what sites are trustworthy.

I appreciate the help,

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u/Krullito33 — 1 day ago
▲ 2 r/Outboards+1 crossposts

Mercury 110 9.8 (1972) only starts WOT

I’ve been trying to get this outboard back up and running and have hit a wall. Started about a year ago but wiring was cracked and corroded. Confirmed spark, compression and fuel. New spark plugs, points and gapped to spec, rewired corroded wires, replaced impeller, rebuilt carb and fuel pump. It will not start in neutral, even with some premix sprayed into the carb, but if I shift into forward gear to WOT it starts after a few pulls. Cuts out when I try to throttle down to put into neutral. I went through the steps to check timing from the service manual and timing seems correct too.

Any idea what is causing this issue? New to outboards and looking for some guidance, thanks!

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u/Twanz8 — 2 days ago

Johnson 150 2 stroke stalls

I got a 2001 Johnson 150 2 stroke with the optical sensor (J150PLSIG) that stalls under load. Originally thought it was a failed oil pump so we deleted it, no fix. New optical sensor and power pack and spark plugs. Carbs adjusted. No check engine, no heat alarms, no oil alarms. Flywheel looks fine.

Stalls roughly 2500-3k when in the water. I can get it a lot higher on boat muffs. Stall meaning it completely let's up and dies. Also seems to randomly die at idle. Reverse completely cuts out as well no matter the rev range.

Results on compression test are not ideal but I don't think it's what the problem is.

102 on #6

110 #4

111 #2

99-98 #5

112.5 #3

115 #1

Really lost on this, losing all hope.

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u/N1ghtWolf213 — 3 days ago

1977 55 hp Johnson low compression

So over time Ive accumulated a bunch of mainly OMC outboards. Im finally getting around to seeing what I have (long story)

This one I wanted to play with because of how clean it was. It had some ratty wiring but the powerhead was clean and it had a lot of newer OEM parts on it which for some reason I thought was a good thing.

Anyways, I repair the wiring harness which I was proud of, get it to crank over, do a compression test.

Bottom cylinder: 120...not great not terrible Top cyclinder: 35

Yeah thats, shitty.

So I threw some fogging oil in it to see if....well, something....got it up to 50!

OK...so, rip the head off it (easy), gaskets original but not blown anywhere or damaged in anyway. Shit.

Shine a light in the cylinder....ahh...scoring. Just about three lines that are deep enough to cause the issue. I think its beyond a hone.

No obvious missing piston or rod damage. I didn't take the side off to look at the piston yet.

Lower seems fine. I have no practical use for this thing....so Im debating whether to tear it down and try a rebuild, or just part the motor out. Leaning towards parting it out; but I think it would be more satisfying to rebuild it over winter.

....Well, going to try and get a newer 60 Evinrude running tomorrow. Hopefully have better luck. If not, the 55 will make for some good parts :)

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u/Fine_Sherbert3172 — 2 days ago

Honda BF90. Seller says thermostat was leaking before for a while before he realized and replaced. Is this something to worry about. It’s a 2006 motor with around 350 hours

u/jetty_junkie — 3 days ago

Honda BF150 Low Power

2004 Honda BF150 acts like it is a 75HP motor. It is mounted to a 19 ft Lund Tyee. It will get on plane eventually, but takes far longer than it should and if it has 4 or more people in the boat and they are not spread out to the front, it will not plane out. I replaced the high pressure fuel pump as well as the high pressure fuel filter. The injectors are good. It has new plugs and new gas. There are no DTCs. Other than low power, it runs fine. Idles great, when it does get on plane, it will go 38MPH or so. Vtec engauges at 4500 rpm. MAP sensor and Throttle position sensor look good. I have a Honda code reader and checked rpm’s versus spark advance and that seems a little funny, but can’t find anything online to say it’s wrong. I have many more videos of various sensors if anyone has any suggestions.

u/Excellent-Ad-5501 — 3 days ago

1988 Mercury 100 horse flywheel advice

So I have a 88 Merc 100, and she's starting to show her age, but still runs for the most part. My question is can the ring gear on my fly wheel be flipped? Shes wore down and I have a new bendix on the starter but while it does engage a lot more reliably now it still will skip and grind from time to time, so instead of dropping a few hundred on a new flywheel I was wondering if the ring was a separate peice that a machine shop could heat up and flip. Thanks!

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u/Spczippo — 3 days ago

What would be the reasoning behind this sound and the engine not starting

So I’ve done carb clean, compression test(all good), have good spark, new impeller(not like that matters right now), and the engine just won’t turn over. I can’t really test idle or anything else if I can’t even get a good turn over. Carb looked great, float sat well, jets were all cleared, still nothing, fuels getting to the fuel pump, at a stand still with this. Anything to help me would be 1000% appreciated. Also I did disconnect the kill button/switch and that didn’t change anything either.

u/FellasLook85 — 3 days ago

10 foot dinghy, ocean bound. Is 2.5 horses enough to get out there?

I’m looking at the mercury 2.5, the Honda 2.3 mainly but have also considered the mercury 3.5

Anyone have experience on the salt with dinghy boats?

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u/TheLelouchLamperouge — 4 days ago

1984 Mercury 18XD 18hp – not starting in neutral - need help setting primer/choke linkage after carb rebuild.

Looking for some help with an older Mercury 18XD 18hp outboard, serial 6456080.

I recently rebuilt the carburetor/replaced the float and had to disconnect the plastic linkage/primer mechanism and rod. I've got everything back together, but I'm not convinced the linkage is operating correctly. The two plastic toothed sections are meshed as far as I can get them. When I operate the choke/primer knob, there is basically no movement at the carb butterfly.

However, if I manually pull the metal rod connected to the plastic toothed mechanism toward me by only about 1–2 mm, the butterfly opens. So the butterfly and rod themselves move freely; the control just doesn't seem to be transferring enough movement to the rod. With the control pushed fully IN, the butterfly is closed. Pulling the control OUT doesn't noticeably change the butterfly position.

I've compared the new linkage position with photos I took before disassembly. On the original/broken plastic mechanism, the toothed sections appeared to mesh more deeply with essentially no gap. With the replacement part, I've got them engaged as far as they'll physically go but there is still a gap.

The engine currently won't start. It pulls over normally and the fuel bulb is primed. I've tried full and partial choke/primer with no luck. Before I start changing any adjustments, does anyone familiar with the 18XD primer/fast-idle linkage know:

-Is the butterfly supposed to move substantially when the primer/choke knob is pulled?

-Does this plastic toothed linkage look correctly indexed?

-Is there an adjustment for that ~1–2 mm of lost movement in the rod?

-Is there a specific setup/indexing procedure for the primer actuator/fast-idle linkage after removing the carb?

I don't want to start messing with the throttle/shift adjustment rods or stop screws without knowing what they're actually adjusting.

Thanks a lot!!

u/Emergency_Ad_5641 — 4 days ago
▲ 13 r/Outboards+2 crossposts

1973 Evinrude 6HP 2 stroke model 6302S - unreliable

Ok so I got this old evinrude 6 horse that came on a small boat I bought earlier this summer. The motor starts within like 3 pulls every single time - but only when COLD. After cruising around for 20-30 mins and getting it up to running temp, if you shut it down, it won't start again until you let it cool for a good 30 mins. I suspected its flooding for some reason, and my neighbor who has some (SOME - not an expert) small engine experience confirmed this. Then he brought his buddy over who is supposed to be the small engine guru from his workplace (he works for the city - guy repairs lawn mowers etc all day every day - guessing he knows his shit) and he said the same. Seems to flood for some reason. I asked him what to do about it and his answer wasn't really what I was hoping for. He basically said, it's a very old motor, you're semi lucky it runs at all, and sometimes doing a carb rebuild on a motor this old will be the end of the motor - better to just run it frequently, plan to sit for 30 mins or so after each shut down, and whatever you do avoid ethanol at all costs.

So we take it out from time to time, and it will always start right up, no issues, every god damn time...until its hot. Then you can pull that starter till the cows come home and it does jack shit. But if you can be patient (I am not a patient man) it will eventually start again once it cools, AND you leave it long enough for the fuel to evaporate out of the carb (I THINK thats why??). But sometimes you just dont have 30 mins to wait. Sometimes it's getting dark and you need to get off the water pronto because you're in a 12 ft boat with no running lights. What can I do? Is the guru correct? Just leave it and plan a 30 min turn around every time I shut it down, or can it be improved somehow?

So far the only thing Ive done to it is clean the spark plugs with a wire brush and I pulled the slow speed adjustment needle (or whatever that thing is called - it adjusts the fuel mixture supposedly) and sprayed a few healthy doses of carb cleaner through it. But if you'll just take a look the the photos you can see that the previous owner, or at least SOME previous owner really did some upkeep on this thing. All the fuel lines are new, spark plugs are newish, all the paint and exposed parts under the engine cowl look like...brand new. Any ideas are appreciated. If you need any more info on it please let me know, I could throw a bucket under her and take a video of it running if need be, whatever. Just lmk, and thanks in advance for what I'm already positive will be several brilliant ideas.

ETA: Ive just been looking around at other forums about outboards etc and someone, somewhere, mentions that their fuel line bulb doesn't seem to ever get all the way hard, and that turned out to be a problem with the carb float. I have the same symptom - bulb doesn't get hard - it does get harder than it was after a few pumps, but no amount of pumping will get it to "rock hard". What do we think? carb float?

u/philsadvns — 5 days ago

Yamaha flywheel puller

Where can I get a good puller with 3 bolts that works with a 2005 90hp efi powerhead? I have a wheel puller, but it pulls from the outside and I don’t want to damage the teeth.

u/scarpozzi — 4 days ago

Need help finding parts!

Hello! i have a 1968 johnson 6hp cd-25c that the handle snapped on me. I need to get a replacement but cant find anything newer! Anyone else have any luck finding parts for this?

u/Sad-Investigator4660 — 4 days ago

2001 Mercury 150EFI

I have the above motor. Same year, Mercury made a 135, 150 and 175HP. Bore, stroke, displacement all the same. How could especially the same engine produce 15 or 40 more HP? Injector size and computer? Thanks!

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u/chatsonline45 — 3 days ago