








Collar Making By Hand (Guide)
Been doing it like this for a long time and thought it could be interesting to share. Disclaimer: it's very time-inefficient and also not for people that easily get annoyed handling small, fiddly things.
- File the rod at ~45° and dome it over. Keep the middle flat and punch-mark the center.
- Drill. Ideally, deep enough for one collar.
- Cut off at the bottom of the domed part. Being precise saves a lot of corrections later on.
- Flatten both sides on sandpaper.
- If you didn't manage before, drill through. Also extend the hole a bit by wobbling. You always want a bit of play for peening later.
- Corrections and polishing: If the intial filing and sawing was precise this is a lot easier. I use this piece of aluminium to hold and sandpaper/scotch brite to take out the scratches. Then polish with some leather and metal polish.
- Can also quickly brush over with a Dremel.
- 4mm/3mm diameter rods // 1.5mm hole. The larger rod is better for 6/8s+ razors and wood scales where the collars tend to dig in. Also easier to work and shape since they're bigger.
There is obviously a little unevenness and variance, but when put on a razor you won't notice at all. I like to make a bunch (it's also more efficient to do each step for multiple collars) and then later sort them by size. Although I'm relatively consistent by now.
I know it's rather primitive, but I don't restore professionally and don't mind investing the extra time into my own collection.
I'm definitely open for suggestions! I've tried some other things, but this is the process that stuck.